Magnets ɗin Disc na Neodymium masu Countersunk da Mannewa: Idan aka kwatanta da hanyoyin da za a haɗa su

A matsayina na ƙwararren mai kera maganadisu na neodymium mai sintered, wanda aka kafa a China,Fasaha ta FullzenYana karɓar shawarwari na fasaha akai-akai daga injiniyoyin ƙira na duniya. Yawancin gazawar aiki suna faruwa lokacin da masu zane-zane suka zaɓi salon hawa ba tare da duba yanayin aiki ba: maganadisu masu manne suna bazuwa a ƙarƙashin zafi mai yawa, yayin da ƙananan ramuka masu katsewa ke haifar da fashewar sukurori yayin aiki na dogon lokaci na kayan aiki. Muna kwatanta hanyoyin shigarwa guda huɗu dalla-dalla, muna rarraba kayan manne guda uku na yau da kullun da ake amfani da su sosai akan maganadisu na manne na neodymium, kuma muna daidaita kowace hanyar gyarawa zuwa yanayin aikace-aikacen da suka dace. Duk maganadisu da aka gama sun wuce gwaje-gwajen bin ƙa'idodin RoHS da REACH, kuma muna ba da samfuran gwaji masu araha don tabbatar da aikin haɗa kayan a wurin kafin siyan su da yawa.

Bayani: Nau'ikan maganadisu guda biyu da aka riga aka sarrafa a cikin faifan diski (Mai hana ruwa da kuma mai mannewa)

Siffofin Tsarin Magana na Countersunk Hole Neodymium Disc

Neodymium na diski na Countersunk yana samun ramukan sink masu kauri da aka riga aka haƙa a lokacin aikin injin, wanda ke ba da damar sukurori masu lebur su nutse cikin saman maganadisu ba tare da sun fito ba. Yawancin ramukan sink na yau da kullun suna bin girman ma'auni na yau da kullun, tare da kusurwoyin sink na yau da kullun da aka saita a digiri 90 don daidaita sukurori na yau da kullun. Yawancin lokaci muna ƙara rufin nickel mai layuka uku akan bangon ciki na ramuka don guje wa yashewar tsatsa bayan haɗuwa na dogon lokaci, musamman ga maganadisu da aka sanya a cikin kayan aikin sarrafa kansa na waje. Ba kamar faifan diski masu ƙarfi ba, bambance-bambancen da aka haƙa suna ƙara ƙarin kuɗin injin amma suna ba da juriya mai kyau ga tsarin haɗa abubuwa na tsawon rai.

Asalin Kadarar Disc Neodymium Mai Rufi Mai Mannewa

Magnet ɗin diski mai manne da aka riga aka yi wa laminated an yi su ne da kayan da aka gama da su, waɗanda aka rufe da takardar kariya don kiyaye layin manne kafin a gina su. Waɗannan maganadisu na neodymium masu manne suna tsallake matakan haƙa da kulle sukurori gaba ɗaya, suna manne kai tsaye a kan ƙarfe mai santsi, filastik ko ƙasan itace don saurin sanyawa na ɗan lokaci. Tsarin manne daban-daban yana kawo manyan gibi a cikin juriyar zafi da ƙarfin haɗawa, don haka zaɓin manne ya zama babban abin yanke shawara kafin a samar da kayan aikinku na yau da kullun.

Cikakken Teburin Kwatanta Manyan Magani Huɗu

(Yanayi+Farashi+Tsawon Lokaci)

Gyaran Dindindin: Countersunk Screw Mount (Mafi kyau ga Kayan Aiki Masu Gyaran Dogon Lokaci)

Kulle sukurori ta hanyar matsewa da aka riga aka yi amfani da shi ya kasance mafi ingancin mafita ta dindindin da ake da ita. Bayan an ɗaure sukurori masu faɗi a cikin ramukan sink da aka tanada, maganadisu suna kasancewa a kulle sosai ko da a lokacin girgiza da zagayowar zafin jiki akai-akai. Masana'antarmu tana sarrafa juriyar matsayi a cikin ±0.05mm don samfuran yau da kullun don tabbatar da shigar da sukurori mai santsi ba tare da tilasta yin ƙwanƙwasa ba yayin haɗa wurin.

Matsayi na Wucin Gadi: Madaurin Baya Mai Mannewa (rarrabuwa ta kayan manne guda 3)

Manne mai mannewa yana aiki mafi kyau don sanya kayan haɗin kai na ɗan gajeren lokaci, shi ya sa maganadisu na neodymium mai mannewa suka sami karbuwa sosai tsakanin injiniyoyin dakin gwaje-gwaje da na gwaji. Manyan manne guda uku na masana'antu sun mamaye zaɓin kasuwa na yanzu, kowannensu yana da kewayon zafin jiki daban-daban da iyakokin nauyin haɗin kai. Baya ga bambance-bambancen diski daban-daban,maganadisu na neodymium mai silinda mai mannewakuma yana ba da damar sanya ƙaramin kayan aiki a cikin ƙananan kayan aiki masu sarrafa kansa da yawa.

Rushewa akai-akai: Dokokin Shigar da Tsangwama ta Press-Fit

Shigar da matsi-fit ya dogara ne akan juriyar tsangwama tsakanin diamita na waje na maganadisu da ramin da aka tanada na kayan aiki, yana danna maganadisu cikin gidaje tare da ƙananan kayan aikin hydraulic. Mun saita juriyar girman da aka sarrafa akan girman diski na musamman don tabbatar da matsewa yayin da muke ba da damar cirewa da hannu don duba kayan aiki na lokaci-lokaci da maye gurbin sashi.

Haɗawa cikin Sauri: Madaurin Buckle Mai Sauƙi don Kayan Aiki Masu Sauƙi

Tsarin karyewar ya dace da haɗakar kayan masarufi masu sauƙi kawai; maganadisu suna gyarawa ta hanyar ɗaure manne na filastik ba tare da manne ko manne na ƙarfe ba. Wannan zaɓin mai araha yana rage lokacin haɗawa sosai amma ba zai iya jure ƙarfin jan hankali ko yanayin aiki mai zafi ba.

Cikakken Zaɓin Manne Mai Mannewa: Bambancin Manne Mai Tushen 3M / Acrylic / Roba

Manna Mai Gefe Biyu Na Masana'antu Na 3M: Babban Zafi & Aikace-aikacen Nauyi Mai Nauyi

A cikin sama da shekaru 12 na samarwa, mun sami injiniyoyi da yawa suna zaɓar manne mara kyau saboda rashin gwajin substrate da zafin yanayi. Manne na masana'antu na asali na 3M zai iya jure yanayin zafi mai aiki daga -40℃ zuwa 120℃, yana ɗaukar nauyi mai girma a tsaye don matsayi mai nauyi na ɗan lokaci. Yana cikin zaɓin manne mai kyau don maganadisu na neodymium mai manne na fitarwa mai inganci.

Manna na Acrylic na Gabaɗaya: Gyaran Cikin Gida Mai Inganci Mai Inganci

Manna na acrylic na yau da kullun yana da daidaiton farashi da aikin haɗawa, wanda ya dace da kayan aiki na zafin ɗaki a cikin gida ƙasa da zafi mai zafi na 60℃. Matsakaicin ƙarfin bawon sa na yau da kullun yana kaiwa kimanin 1.2kg a kowace murabba'in santimita a ƙarƙashin yanayin gwajin dakin gwaje-gwaje, yana biyan buƙatun matsayi na ɗan lokaci na bita tare da sarrafa kashe kuɗin aikin.

Manna Mai Tushen Roba: Haɗin Mai Sauƙi Don Ƙananan Fuskoki Mara Daidai

Manna mai amfani da roba yana da kyakkyawan yanayin dacewa da laushi, yana cike ƙananan gibi a kan saman ƙasa mara daidaito inda manne mai tauri ya kasa haɗawa sosai. Duk da haka murfin zafinsa na sama yana kaiwa kusan 50℃ kawai, don haka ba mu taɓa ba da shawarar yin amfani da shi don kayan aiki da ke aiki a cikin ɗakunan kabad masu zafi mai rufewa ba.

Jagorar Daidaita Yanayi ta Hanyar Bukatar Haɗawa ta Gaskiya

Kayan Aikin Masana'antu na Dindindin → Nasihohin Faifan Countersunk da Aka Ba da Shawara

Firam ɗin sarrafa kansa mai nauyi, na'urorin sanya na'urorin jigilar kaya da kayan aikin sa ido na waje suna buƙatar gyara maganadisu mai ɗorewa tsawon rai, wanda hakan ya sa faifan da ke kan gaban ruwa NdFeB shine babban zaɓi. Ga manyan firam ɗin injina masu girman servo tare da sarari mai zurfi a ciki, masu ƙira galibi suna daidaita waɗannan faifan tare da su.zoben da ke fuskantar ramuka masu duhu, maganadisu na ƙasa masu ban mamakidon inganta tsarin da'irar maganadisu gaba ɗaya.

Gwajin Samfura/Kayan Aiki na Wucin Gadi → Magnet ɗin Faifan da aka Manne da Baya

Jigs na gwaji na samfuri, kayan aikin duba batch na ɗan gajeren lokaci suna amfani da maganadisu na neodymium mai mannewa; masu amfani za su iya cire maganadisu cikin tsabta ba tare da barin lalacewar manne da ya rage a saman kayan aikin da aka gama ba bayan kammala gwaji.
Kulawa ta Kullum & Ragewa Maimaita → Zaɓin Disc na Musamman na Press-Fit

Kayan aikin na'urorin likitanci da kayan aikin gwaji na daidaici waɗanda ke buƙatar maye gurbin sassan lokaci-lokaci suna zaɓar faifan da aka keɓance don dacewa da matsi; muna daidaita juriyar diamita na waje daidai bisa ga sigogin zane na gidaje na abokan ciniki.

 

Tallafin Masana'antu na Musamman na Fullzen don Magnets na Faifan Haɗawa na Musamman

Diamita, Zurfi & Haƙurin Matsayi na Musamman

Lokacin da girman ramukan sink na yau da kullun ba zai iya daidaitawa da ƙayyadaddun sikirin ku na mallaka ko ƙirar injina ba,maganadisu na neodymium da aka sarrafa musammana keɓance shi da zurfin ramin da aka keɓance, diamita na ramin da kuma juriyar ramin kamar yadda zane-zanen injiniyan ku suka tsara.

Kauri na Musamman na Manne, Alamar Manne & Bayanin Shafi

Muna goyon bayan sauya kauri na manne, alamar manne da kuma kammalawar plating na waje don maganadisu na neodymium mai manne da aka keɓance. Abokan ciniki na iya haɓaka murfin nickel zuwa maganin saman epoxy idan kayansu da aka gama sun fuskanci danshi ko yanayin aiki mai lalata.

 

Tambayoyin da ake yawan yi daga Injiniyoyin Majalisar Dinkin Duniya

Za mu iya canza nau'in manne bayan samar da maganadisu na faifan?

Da zarar manne ya yi laushi kuma ya warke a saman maganadisu, maye gurbin manne ba zai yiwu ba. Muna tabbatar da dabarar manne kafin a samar da taro bisa ga bayanan yanayin aikinku don guje wa asarar haɗuwa daga baya.

Menene matsakaicin zafin aiki na kowane tsarin hawa?

Faifan da aka gyara na Countersunk tare da murfin nickel mai dorewa -50℃~150℃; Sassan manne masu manne 3M sun yi kyau a 120℃; maganadisu na neodymium mai manne da roba sun faɗi sama da zafin yanayi na 55℃ mai ci gaba.