Magnets na Disc na Neodymium a Tsarin Firikwensin da Mota: Jagorar Zaɓa

A matsayina na ƙwararren mai kera maganadisu na neodymium tare da sama da shekaru 12 na sabis na OEM,Fasaha ta Fullzenyana karɓar tambayoyi da yawa daga injiniyoyin motoci, firikwensin da injiniyoyin motoci waɗanda ke neman daidaita maganadisu na ƙasa mai rare na diski. Girman maganadisu mara kyau, matsayi ko maganadisu sau da yawa yakan haifar da siginar firikwensin mara ƙarfi ko ƙarancin ingancin motsi. A cikin wannan jagorar, muna rarraba manyan na'urori masu auna firikwensin da nau'ikan motoci ɗaya bayan ɗaya, muna lissafa sigogin maganadisu na diski da suka dace tare da ainihin bayanan ƙarfin ja da aka auna, kuma muna samar da dabarun lissafi masu sauƙin amfani. Hakanan muna tallafawa girman da aka keɓance, shafi da maganadisu don biyan buƙatun ƙira na masana'antu na musamman, tare da samfuran da aka tabbatar da RoHS & REACH waɗanda ake samu don oda mai yawa na duniya da samfurin samfuri.

 

Daidaitawar Ma'auni: Magnet ɗin Disc don Manyan Nau'ikan Firikwensin Uku

 

Bayanin Na'urar Firikwensin Tasirin Hall da aka Ba da Shawara kan Magnet ɗin Faifan Disc

Na'urori masu auna matsayi da saurin Hall suna mamaye haɗakar na'urorin sarrafa kansa na motoci da masana'antu, suna dogara da ƙananan diski neodymium don haifar da daidaitaccen shigarwar filin maganadisu. Ga yawancin na'urorin Hall da aka ɗora a PCB mai ƙarancin mita, injiniyoyinmu galibi suna ba da shawarar girman diski daga diamita na 2mm zuwa 12mm tare da kauri na 1mm ~ 5mm; daidaitattun ma'aunin sintered na N35 ko N42 suna haifar da daidaito tsakanin fitarwar maganadisu da kuɗin kayan masarufi. Magnetization na axial ya kasance zaɓin tsoho don shigarwa a tsaye, yayin da siraran nickel plating yana hana tsatsa a saman gidaje masu rufewa. Na'urori masu auna Hall na motoci da aka tura a ƙarƙashin hanyoyin injin suna haɓakawa zuwa bambance-bambancen zafin jiki mai yawa na N35SH don tsayayya da canjin zafi na zagaye ba tare da lalata ba.

 

Ma'aunin Zaɓin Faifan Neodymium Mai Sauƙi

Maɓallan ƙaramin siffa na reed suna aiki sosai ga gano wurin ƙofa, makullan aminci na kayan gida da ƙananan kayan sa ido kan kwararar ruwa. Ba kamar sauran takwarorin Hall ba, abubuwan da ke cikin reed suna buƙatar kwararar maganadisu ta gida mai ƙarfi don fitar da rufewar ƙarfe na ciki, don haka maganadisu na diski mai kauri kaɗan sun fi son su. Yawancin tsare-tsaren reed na yau da kullun suna amfani da faifan Ø3 ~ Ø8mm tare da kauri daga 2mm zuwa 4mm; matakin N35 na asali yana aiki da kyau don saitunan yanayin zafi na cikin gida, kuma rufin epoxy yana maye gurbin nickel lokacin da na'urori ke fuskantar yanayin bita mai danshi. Ya kamata masu ƙira su guji manyan maganadisu saboda yawan maganadisu na iya haifar da fashewar reed a kusa da tashoshin da'ira na kusa.

 

Dokar Daidaita Magana ta Magnet ta MR Sensor Rare Earth Disc

Na'urori masu auna maganadisu (MR) suna ba da daidaito mafi kyau don ƙidayar juyawa mai sauri a cikin kayan aiki masu daidaito da sabbin na'urorin sarrafa abin hawa masu kuzari, suna buƙatar daidaiton kwararar maganadisu mai daidaito a kusa da guntuwar ji. Jakunkunan aikace-aikacenmu na wurin suna tabbatar da cewa maganadisu na diski na Ø4mm zuwa Ø10mm waɗanda aka haɗa tare da matakin N42 ko N45 suna ba da yanayin aiki mai kyau; maganadisu na axial da aka sarrafa yana ba da garantin rarraba filin daidai a kusa da saman gano MR. Don ƙananan na'urori na MR da aka saka tare da ƙarancin sarari na ciki, muna rage kauri na diski zuwa 1.2mm yayin da muke ƙara girman ƙira kaɗan don daidaita ƙarancin girman maganadisu.

 

Zaɓin Magnet na Faifan don Nau'ikan Injinan Masana'antu daban-daban

 

Na'urar Magnet ta DC mara Brushless da Magnetization

Ƙananan injinan BLDC na waje masu juyawa don magoya bayan gida, ƙananan famfunan ruwa da kayan aikin wutar lantarki masu ɗaukuwa galibi suna saka neodymium na diski a kan firam ɗin rotor. Magnetization na axial ya dace da gine-ginen BLDC mai juyawa na axial, yayin da gajerun tsarin diski na silinda suka dace da tsarin rotor na ciki na radial-flux na al'ada. N35 da N42 suna ci gaba da kasancewa a cikin yanayin zafi na yanayi na yau da kullun, kuma an tanada matakin zafin jiki mai yawa na N38SH don injinan da ke gudana ƙarƙashin zafi mai aiki na 120℃ akai-akai. Baya ga sassan diski masu zaman kansu,maganadisu na silinda neodymium don ƙaramin rotor na motasuna aiki azaman madadin zaɓuɓɓuka lokacin da masu ƙira ke buƙatar tsayin maganadisu mai tsawo don ɗaga ƙarfin injin gaba ɗaya.

 

Shawarar Girman Faifan Stepper Mota ta Musamman

Ƙananan injinan stepper don kayan aikin likita, firintocin ofis da kayan aikin dakin gwaje-gwaje na yau da kullun suna amfani da ƙananan maganadisu na diski da aka gyara a kan sandunan rotor na tsakiya. Takaddun bayanai na diski na yau da kullun da aka gyara suna rufe kewayon diamita Ø2mm ~ Ø6mm, duk da haka yawancin ayyukan stepper na musamman suna buƙatar daidaitawar diamita na waje ko kauri mara daidaituwa bisa ga girman ramin rotor. Lokacin da girman daidaitattun da aka riga aka saita bai dace da iyakokin sararin samaniya ba, abokan ciniki za su iya komawa ga tsarin girma na musamman masu sassauƙa da muke shiryawa yayin ƙirƙirar samfurin.

 

Zaɓin Magnet Mai Juriya da Zafin Jiki Mai Tsabtace Motar Servo

Ƙananan injinan servo masu rufewa da ake amfani da su a cikin haɗin robot da kuma sandunan samarwa ta atomatik suna neman maganadisu masu jure zafi don ci gaba da aiki mai ɗaukar nauyi akai-akai. Gine-ginen servo masu ƙarfi suna amfani da faifan N35UH ko N40UH masu zafin jiki mai yawa waɗanda aka lulluɓe da kariyar nickel mai kauri mai matakai uku. Don kayan aikin servo na masana'antu masu manyan firam tare da tsarin rotor mai rami,zoben annular mai rare earth magnets don manyan kayan aikin servosau da yawa suna haɗawa da faifan diski don inganta ƙirar da'irar maganadisu ta rotor.

 

Jagorar Zaɓin Ma'aunin Magnet da Rufin Sama ta Muhalli Aiki

 

Kwatancen Aiki da Farashi na N35/N42/N45/N52

Kullum muna samun rudani game da zaɓin maki daga ƙungiyoyin ƙira na ƙasashen waje, don haka Fullzen yana raba gibin aiki tsakanin manyan matakan faifan kasuwanci guda huɗu. N35 tana da mafi kyawun farashin na'urar firikwensin cikin gida mara mahimmanci da haɗakar injin mai ƙarancin nauyi; N42 tana daidaita samfurin makamashin maganadisu da farashi ga yawancin ayyukan sarrafa kansa na matsakaici. N45 yana haɓaka kwararar da ta rage don firikwensin MR masu inganci da ƙananan BLDC masu inganci; babban matakin N52 yana da matsakaicin ƙimar Br amma yana zuwa da mafi girman kuɗin kayan masarufi, galibi an iyakance shi ga ƙananan na'urori masu ƙarancin ƙarfi inda sararin shigar da maganadisu yake da matuƙar matsewa. Jerin SH/UH masu zafi suna fita daga wannan jerin na yau da kullun kuma ana ambaton su daban-daban akan buƙatun sigogin zafi na abokin ciniki.

 

Shafi Mai Amfani da Nickel/Epoxy/Zinc

Rufin nickel mai layuka uku shine mafi shaharar samanmu don maganadisu na diski na fitarwa, yana tsayayya da iskar shaka a ƙarƙashin yanayin aiki na yau da kullun na cikin gida da ɗan danshi don dacewa da ƙa'idodin duba RoHS na EU. Rufin Epoxy ya shahara ga kayan aiki na waje ko masu saurin fashewa kamar na'urori masu auna kayan lambu da abubuwan da ke cikin abin hawa, yana ba da kariya mai kauri daga ruwan sama da hazo mai lalata. Rufin zinc mai rahusa yana aiki ne kawai ga kayan haɗin da ake iya zubarwa a cikin gida waɗanda ba sa fuskantar tsauraran buƙatun hana lalata na dogon lokaci, ba a ba da shawarar su ba don ayyukan fitarwa na hukuma waɗanda ke niyya ga kasuwannin Turai da Arewacin Amurka.

 

Lissafin Ƙarfin Jawo na Faifan Magnet da Bayanan Aunawa na Gaske

 

Tsarin Lissafi Mai Sauƙi na Jawo Ƙarfin Ja don Nazari

Duk da cewa ƙwararrun manhajar kwaikwayon maganadisu suna isar da mafi kyawun bayanai na kwarara da ƙarfin ja, ƙungiyarmu ta fasaha ta taƙaita wata dabara mai sauƙi ta gwaji don kimantawa ta farko ta injiniyoyi ba tare da saitin kwaikwayo mai rikitarwa ba. Ƙarfin ja mai ƙarfi (kg) ≈ Yankin hulɗar diski (cm²) × Ma'aunin Remanence; ma'aunin yana canzawa dangane da nisan matsayi da tazara tsakanin maganadisu da ƙarfe da aka jawo. Faɗaɗa gibin iska kai tsaye yana rage fitowar ainihin ja sosai, wani bayani da yawa daga cikin masu ƙira na farko ke watsi da shi a cikin tsarin shimfidar wuri na farko.

 

Cikakken Lab na Gaskiyar Gwaji na Magnets na Faifan Girman Kowa

Dakin gwaje-gwajenmu na cikin gida yana kammala ɗaukar samfurin ƙarfin ja akai-akai don girman diski mai yawa a ƙarƙashin yanayin zafin ɗaki mai tsayayye da kuma yanayin gibin iska mara kyau. Misali, faifan Ø5×3mm N35 mai rufi da nickel ya kai kusan ƙarfin ja 1.1kg; faifan Ø8×4mm N42 ya kai kusan ƙarfin ja 2.3kg da aka auna. Ana iya haɗa duk rahotannin gwajin dakin gwaje-gwaje tare da takardar kuɗi na kasuwanci don share kwastam da kuma duba masana'antar abokin ciniki don biyan buƙatun binciken masu kaya na duniya.

 

Sabis na Musamman na Disc Magnet OEM daga Fasaha ta Fullzen

 

Tallafin Musamman, Magnetization & Juriya

Ba duk ƙirar firikwensin da injina sun dace da girman maganadisu na diski mai ɗorewa ba, wanda ke tura masu haɓakawa da yawa zuwa ga gyare-gyare na musamman. Muna ba da tallafin haɓakawa mai sassauƙa wanda ya ƙunshi diamita na waje mara daidaituwa, kauri, magnetization na musamman na diametric da kuma juriyar girma ga kowane zane na injiniya na abokin ciniki. Don buƙatun sigogi na musamman waɗanda ba su dace da takamaiman takamaiman lokaci ba, masu siye za su iya samowaƙayyadaddun bayanai na musamman na maganadisu na neodymiumtare da zane-zanen da aka tsara waɗanda ƙungiyar injiniyanmu ta tabbatar kafin buɗewar mold.

 

Samfurin Manufofi & Lokacin Gabatar da Yawa na Samar da Yawa

Fullzen ta raba haɗin gwiwar aiki zuwa samfuri na samfuri da kuma matakan samar da taro mai yawa don rage haɗarin ci gaban abokan ciniki. Ana iya shirya ƙananan samfuran gwaji don tabbatar da ƙira cikin kwanaki 3-5 na aiki don kayayyaki na yau da kullun, yayin da samfuran diski na musamman ke ɗaukar kwanaki 7-10 don ƙirƙirar sabbin mold. Bayan tabbatar da samfuri ya wuce gwajin dakin gwaje-gwaje na abokin ciniki, lokacin jagorancin oda mai yawa na yau da kullun yana ɗaukar kimanin kwanaki 12 zuwa 18 na aiki dangane da jadawalin samarwa na wata-wata, kuma muna bin ƙa'idodin RoHS & REACH don duk rukunin da aka jigilar zuwa wurare na Turai da Amurka.