Maganadisu na zobe na Neodymium suna amfani da manyan aikace-aikacen masana'antu guda 10 tare da takamaiman ƙayyadaddun bayanai:
(1) haɗin maganadisu — N42/N45, Ni-Cu-Ni, radial mai sanduna da yawa; (2) masu ɓoye — NdFeB mai haɗin kai, radial mai sanduna da yawa, sanduna 32+; (3) injinan BLDC — N42SH/45SH, radial mai sanduna da yawa; (4) firikwensin — N35/N42, axial ko multi-pole; (5) masu raba maganadisu — N42/N45, Ni-Cu-Ni, axial; (6) bearings na maganadisu — N42SH, jurewar daidaito; (7) na'urorin likitanci — wanda aka rufe da Parylene, N35-N42; (8) robots na masana'antu — N42, mai sauƙi; (9) makamashin iska — N42UH/EH, epoxy; (10) famfunan injin tsotsa — N42, Ni-Cu-Ni, radial. Kowane aikace-aikacen yana buƙatar matsayi daban-daban, shafi, alkiblar maganadisu, da daidaiton girma.
A matsayinsu na injiniyoyi aCikakkenMuna kula da odar zobe-magnet kowace rana a cikin masana'antu sama da goma sha biyu, tun daga injina zuwa na'urorin likitanci. Wannan labarin yana amfani da ƙwarewarmu ta masana'anta don samar da cikakken jagorar amfani. Maimakon kawai lissafa inda ake amfani da maganadisu na zobe, muna jagorantar ku ta hanyar wane matsayi, shafi da kuma hanyar maganadisu da ya kamata ku zaɓa don kowane fanni na amfani.
― Cikakken shawarwari kan takamaiman ayyuka 10 na masana'antu na gaske
― Aikace-aikace guda 3 masu daraja waɗanda ba kasafai ake samun su a cikin masu fafatawa ba: rabuwar maganadisu, bearings na maganadisu da robots na masana'antu
Kwatanta aikin injiniya: maganadisu na zobe da maganadisu na faifan
― Teburin bincike mai sauri shafi ɗaya wanda ya ƙunshi aikace-aikace 10 × sigogin maɓalli 5
Dalilin da yasa Zobe Geometry Ya Fi Nauyin Faifan Magana a Aikace-aikacen Masana'antu
Tsarin zobe ba wai kawai fifikon siffa ba ne - yana ba da fa'idodi masu ma'ana a cikin amfani da kwararar maganadisu, sassaucin ƙira, da ingancin nauyi waɗanda maganadisu na diski ba za su iya daidaitawa ba.
Amfani da Magnetic Flux: Zobe vs Disc
Magnets masu siffar zobe suna ba da amfani da magnetic-flux mafi girma da kashi 15-22% fiye da maganadisu na diski, wanda aka goyan bayan ainihin bayanan auna gwaji:
− Tsarin zobe yana tattara kwararar maganadisu a cikin yankin annular tsakanin diamita na waje da na ciki, wanda ke haifar da ƙarin filin maganadisu mai da hankali da ƙarancin kwararar ruwa.
− Ga maganadisu na diski, kwararar maganadisu tana bazuwa a tsakiyar yankin, wanda ke haifar da asarar tasirin gefen da ya fi bayyana.
Don aikace-aikacen daidaito kamar injina da firikwensin, wannan bambancin kashi 15−22% a cikin kwararar maganadisu yana fassara kai tsaye zuwa gibin aiki mai aunawa a cikin samfuran ƙarshe.
Tsakiyar Rami: Sauƙin Zane
Babban ramin da ke ratsawa yana wakiltar babban fa'idar tsarin maganadisu na zobe:
― Shafts suna ratsawa kai tsaye ta cikin ramin, wanda ke ba da damar hawa kai tsaye ga na'urorin juyawa na mota, masu shigar da bayanai da na'urori masu auna sigina.
− Yana goyan bayan haɗakar abubuwa da yawa na co−axial don haɗakar guntu na sanduna, shafts da bearings.
Magnet ɗin diski ba zai iya cimma wannan tsari ba. Ana iya samun aikin da ya dace kawai ta amfani da kayan haɗin waje.
Rabon Nauyi zuwa Aiki
Nauyi muhimmin la'akari ne ga aikace-aikacen juyawa:
― Tare da diamita iri ɗaya na waje, maganadisu na zobe sun fi ƙarfin maganadisu na diski da kashi 30‑40%, saboda an cire ɓangaren kayan tsakiya.
- Ƙarancin nauyi yana nufin rage matsin lamba na centrifugal a ƙarƙashin juyawa mai sauri, wanda ke ba da damar mafi girman saurin juyawa.
― Wannan fa'idar rage nauyi tana fassara kai tsaye zuwa ingantaccen aiki a cikin injunan BLDC da turbochargers.
Aikace-aikace na 1: Haɗin Magnetic — Watsawa ta Karfin Wuta Ba Tare da Lamba ba
Haɗin maganadisu yana amfani da jerin maganadisu masu adawa da juna don watsa ƙarfin juyi ta hanyar shinge na zahiri - kawar da hatimin injiniya, rage kulawa, da kuma ba da damar rufewa ta hanyar da ba ta da tsabta ko ta hanyar da ba ta da tsabta.
Haɗin maganadisu ɗaya ne daga cikin sharuɗɗan amfani da maganadisu na zobe. Saiti biyu na maganadisu na zobe suna watsa ƙarfin juyi a kan bangon raba don cimma watsa wutar lantarki ba tare da taɓawa ba.
− Ka'idar Aiki: Magnets a gefen tuƙi suna haɗuwa da maganadisu a gefen tuƙi ta bangon rabawa (yawanci bakin ƙarfe ko filastik).
― Babban fa'idodi: Babu hatimin injiniya da ke haifar da lalacewa da kuma ɓuya, wanda hakan ya sa suka dace da muhallin da ba shi da tsafta, injinan tsaftacewa da kuma gurɓatattun abubuwa.
− Aikace-aikacen da aka saba amfani da su: famfunan sarrafa sinadarai, kayan aikin likita (injinan dialysis), kayan aikin kera semiconductor.
Bayanin Zaɓi don Aikace-aikacen Haɗin Magnetic
Daraja ta Shawara: N42 / N45 — Ana buƙatar isasshen ƙarfin maganadisu don watsa karfin juyi
● Shawarar Rufi: Ni‑Cu‑Ni don muhalli na yau da kullun, ko kuma murfin epoxy don muhallin da ke lalata iska
● Shawarar Magnetization: Magnetization radial radial magnetic na sanduna da yawa; adadin sandunan yana ƙarƙashin buƙatun ƙarfin juyi
● Girman da aka saba: OD 20−80 mm, kauri 3−10 mm
● Ma'auni Masu Mahimmanci: Ƙarfin watsawa ta hanyar juyi, girman gibin iska (kauri na bango mai rabawa)
Aikace-aikace na 2: Masu Encoders na Magnetic — Daidaita Matsayi
Masu shigar da maganadisu suna dogara ne akan maganadisu masu zobe masu yawa waɗanda aka tsara don canza matsayin juyawa zuwa siginar dijital - suna buƙatar haɗin NdFeB don ƙidayar sanduna sama da 32.
Masu shigar da maganadisu suna wakiltar mafi kyawun amfani da maganadisu na zobe. Yayin da zoben maganadisu ke juyawa da yawa, masu auna sigina na Hall suna gano bambance-bambancen filin maganadisu don auna kusurwa, matsayi da sauri daidai.
● Ka'idar Aiki: Zoben maganadisu mai sanduna da yawa yana juyawa → canjin filin maganadisu mai canzawa → fitowar siginar dijital daga firikwensin Hall
● Manyan Fa'idodi: Yana jure ƙura, gurɓatar mai da girgiza; ya fi dacewa da yanayin masana'antu masu tsauri idan aka kwatanta da na'urorin ɓoye na gani
● Aikace-aikacen da Aka saba: Haɗin robot na masana'antu, kayan aikin injin CNC, layukan samarwa ta atomatik
Bayanin Zaɓi don Aikace-aikacen Magnetic Encoder
Tsarin da aka ba da shawara: An haɗa NdFeB - yana iya ƙirƙirar tsarin sanduna da yawa kai tsaye ba tare da kayan haɗin maganadisu ba
● Matsayin da aka ba da shawara: NdFeB mai haɗin Isotropic
● Shawarar Magnetization: Magnetization radial radial radial countries da yawa, adadin sandunan 32 / 64 / 128. Yawan sandunan countries mafi girma yana ba da ƙuduri mafi girma.
● Girman da Aka Saba: OD 10−50 mm
● Mahimman Sigogi: Daidaiton sandar sanda ±0.02 mm, daidaiton filin maganadisu
A Fullzen, zoben maganadisu na encoder suna ɗaya daga cikin manyan samfuran daga layin samarwa da aka haɗa. Daidaiton matakin sandar sanda kai tsaye yana ƙayyade ƙudurin lambar sirri. Muna yin duba samfur don karkatar da matakin sandar sanda ga kowane rukunin samarwa.
Aikace-aikace na 3: Motocin BLDC — Daga Jiragen Sama Masu Amfani da Jiragen Sama zuwa Motocin Rarraba Motoci
Motocin BLDC sune mafi girman aikace-aikacen maganadisu na zoben neodymium - daga ƙananan injinan drone zuwa na'urorin servo na masana'antu, kowannensu yana buƙatar maki daban-daban, rufi, da tsarin maganadisu.
Motocin BLDC sune mafi girman aikace-aikacen maganadisu na zobe guda ɗaya. Bukatun maganadisu sun bambanta sosai a cikin yanayi, tun daga kayan lantarki na masu amfani zuwa na'urorin masana'antu.
● Ƙananan injina (drones / kayan aikin wutar lantarki): N42 / N45, juriya ga yanayin zafi na yau da kullun
● Injinan masana'antu (servo / stepper): N42SH / N45SH, juriya ga zafin jiki na 150 °C
● Injinan jan ƙarfe na EV: N42UH / EH, juriya ga zafin jiki na 180−200 °C, IATF 16949 da aka tabbatar
Bayanin Zaɓi don Aikace-aikacen Motocin BLDC
● Matsayin da aka ba da shawara: N42SH (150 °C) ko N45SH — ba da damar rage zafin jiki na 20 °C
● Shawarar Rufi: Ni‑Cu‑Ni (daidaitaccen shafi) ko kuma epoxy don yanayin danshi
● Shawarar Magnetization: Magnetization radial radial magnetic na sanduna da yawa; adadin sandunan yana bayyana saurin motsi da halayen karfin juyi
● Girman da Aka Saba: OD 15‑120 mm; Injinan EV na iya kaiwa 200 mm ko sama da haka
● Ma'aunin Mahimmanci: Ma'aunin BL, ƙidayar sanda, kewayon zafin aiki
● Don cikakken jagorar zaɓi don aikace-aikacen motoci, dubacikakken jagora ga maganadisu na zobe don aikace-aikacen motoci.
Aikace-aikace na 4: Na'urori masu auna sigina na masana'antu - Kusa, Sauri, da Matsayi
Na'urori masu auna sigina na masana'antu suna amfani da maganadisu na zobe a matsayin tushen maganadisu a cikin haɗuwar tasirin Hall da makullin reed - suna buƙatar ingantaccen ƙarfin filin da fitarwa mai ɗorewa akan zafin jiki.
Na'urori masu auna sigina na masana'antu suna samar da kasuwar maganadisu na zobe mai "ɓoye". An gina ƙaramin maganadisu a cikin kowace makullin kusanci, na'urar auna gudu da na'urar auna matsayi.
● Na'urori masu auna kusanci: Gano kusancin abubuwan ƙarfe - maganadisu tana aiki a matsayin tushen filin maganadisu
● Na'urori masu auna gudu: Canje-canje a filin maganadisu yayin da ƙafafun gears / encoder ke wucewa → Firikwensin Hall suna fitar da bugun fitarwa
● Na'urori masu auna matsayi: Matsar da layi → Bambancin filin maganadisu → fitowar siginar matsayi
Bayanin Zaɓi don Aikace-aikacen Sensors
● Matsayin da aka ba da shawara: N35 / N42 — Na'urori masu auna firikwensin ba sa buƙatar aikin maganadisu mai tsanani; kwanciyar hankali yana da fifiko mafi girma
● Shawarar Rufi: Ni‑Cu‑Ni ko fenti na zinc don aikace-aikace masu sauƙin tsada
● Magnetization da aka ba da shawarar: Magnetization na axial (firikwensin masu sauƙi) ko Magnetization na radial mai yawa (firikwensin nau'in encoder)
● Girman da Aka Saba: OD 8−30 mm — ana amfani da ƙananan maganadisu don na'urori masu auna sigina
● Ma'auni Masu Mahimmanci: Daidaito tsakanin filin maganadisu, kwanciyar hankali a zafin jiki (−40 °C zuwa +125 °C kewayon aiki)
Aikace-aikace na 5: Masu Rarraba Magnetic — Cire Gurɓatattun Karfe
Masu raba maganadisu suna amfani da jerin maganadisu na zobe a kan ganga masu juyawa ko bel ɗin jigilar kaya don cire gurɓatattun ƙarfe daga rafukan samfura - suna kare kayan aiki na ƙasa da kuma tabbatar da tsarkin samfurin.
Raba maganadisu aikace-aikace ne da ba a san shi sosai ba don maganadisu na zobe, duk da haka ya shafi masana'antu da yawa, ciki har da sarrafa abinci, injiniyan sinadarai, hakar ma'adinai da sake amfani da su.
● Ka'idar Aiki: Kayan aiki suna gudana ta cikin ganga / bel ɗin jigilar kaya da aka haɗa da maganadisu → Ana kama gurɓatattun abubuwa na ferromagnetic → kayan tsabta suna ci gaba da gudana a ƙasa
● Babban Bukatu: Ƙarfin filin maganadisu (don kama ƙananan ƙwayoyin ƙarfe) da kuma rufin da ke jure lalacewa (don jure gogewa daga kwararar abu)
● Aikace-aikacen da aka saba amfani da su: Layukan samar da abinci (cire tarkacen ƙarfe), sake amfani da filastik (raba ƙazanta na ƙarfe), masana'antar sinadarai (maido da mai kara kuzari)
Bayanin Zaɓi don Aikace-aikacen Mai Raba Magnetic
Daraja da aka ba da shawara: N42 / N45 — Ana buƙatar ƙarfin filin maganadisu don kama ƙananan ƙwayoyin ferromagnetic
● Shawarar Rufi: Ni‑Cu‑Ni (ƙarfin lalacewa mafi girma idan aka kwatanta da epoxy) ko kuma wani shafi mai jure lalacewa na musamman
● Magnetization da aka ba da shawarar: Magnetization na axial — an shirya shi cikin jeri don rufe dukkan saman rabuwar
● Girman da Aka Saba: OD 30−150 mm — an zaɓa bisa ga diamita na ganga mai rabawa
● Ma'auni Masu Mahimmanci: Ƙarfin filin maganadisu na saman (ƙimar Gauss), juriyar lalacewa, juriyar tsatsa
Magnets suna fuskantar lalacewa sosai a aikace-aikacen raba maganadisu saboda ci gaba da bincike daga kwararar abu. Lokacin da muke samar wa abokan ciniki a masana'antar sarrafa abinci, yawanci muna ba da shawarar shafa Ni‑Cu‑Ni tare da maganin maye gurbin lokaci-lokaci.
Aikace-aikace na 6: Bearings na Magnetic — Juyawa Ba Tare da Taɓawa Ba
Bearings na maganadisu suna amfani da maganadisu na zobe da aka sanya daidai don ƙirƙirar goyon bayan rotor mai karko, mara gogayya - yana kawar da lalacewa ta inji a cikin kayan aikin kera turbomachines masu sauri da semiconductor.
Bearings na maganadisu suna wakiltar amfani mai kyau ga maganadisu na zobe. Ƙarfin maganadisu yana maye gurbin bearings na inji don cimma juyawa ba tare da gogayya ba. Bukatar girma a wannan fanni ba ta da yawa, duk da haka buƙatun daidaito suna da tsauri sosai.
● Ka'idar Aiki: Filin maganadisu da maganadisu na zobe ke samarwa yana motsa rotor → aikin rashin hulɗa → aiki mara gogayya → babu lalacewa
● Babban Bukatu: Babban daidaito (daidaitaccen filin maganadisu) tare da kyakkyawan kwanciyar hankali na zafin jiki
● Aikace-aikacen da Aka saba: Turbochargers, ajiyar makamashin tashi, kayan aikin kera semiconductor (yanayin injinan iska)
Bayanin Zaɓi don Aikace-aikacen Belin Magnetic
Daraja da aka ba da shawara: N42SH — Ana buƙatar kwanciyar hankali mai zafi da ƙarfin maganadisu mai ƙarfi
● Shafi Mai Shawara: Ni‑Cu‑Ni — kariyar da aka saba ba tare da yin illa ga daidaiton filin maganadisu ba
● Magnetization da aka ba da shawarar: Magnetization na radial axial ko multipoles, ya danganta da nau'in bearing (nau'in magnet na dindindin / nau'in hybrid)
● Girman da aka saba: OD 20−60 mm, haƙuri ±0.02 mm
● Mahimman Sigogi: Daidaiton filin maganadisu (<1% karkacewa), daidaiton zafin jiki, juriyar matsewa
Aikace-aikace na 7: Na'urorin Lafiya — Daga Kayan Aikin Tiyata zuwa Kayan Aikin MRI
Na'urorin likitanci suna buƙatar maganadisu masu zobe waɗanda suka cika ƙa'idodin da suka dace da yanayin halitta, tsafta, da juriya ga tsatsa - daga kayan aikin wutar lantarki na tiyata zuwa kayan haɗin MRI da tsarin isar da magunguna.
Aikace-aikacen na'urorin likitanci suna sanya buƙatu daban-daban ga maganadisu idan aka kwatanta da sauran masana'antu, inda daidaiton halitta da tsabta sune manyan abubuwan da suka fi muhimmanci.
● Kayan aikin wutar lantarki na tiyata: Rage ƙarfin injinan haƙa rami / ruwan wukake na saw - ana buƙatar maganadisu masu ƙarfin juyi mai ƙarfi
● Kayan haɗi masu alaƙa da MRI: Ana buƙatar shafa mai wanda ba shi da ƙarfe (Zinare / Parylene)
● Tsarin isar da magunguna: Magnets masu sarrafawa daidai - babban daidaito ya zama dole
Daraja da aka ba da shawara: N35 / N42 — Na'urorin likitanci gabaɗaya ba sa buƙatar ƙarfin maganadisu mai tsanani
● Shawarar Rufi: Parylene (ingancin Biocompatibility) ko kuma murfin zinare (don yanayin MRI)
● Magnetization da aka ba da shawarar: Magnetization na Axial - yawancin maganadisu na matakin likita suna da tsari mai sauƙi
● Girman da Aka Saba: OD 5‑40 mm — sarari mai iyaka a cikin kayan aikin likita
● Ma'auni Masu Mahimmanci: Dacewar Halitta (ISO 10993), tsafta, daidaiton shafi
A Fullzen, yawan oda daga abokan ciniki na likita yawanci yana da ɗan ƙarami (ɗaruruwa zuwa dubu da yawa), amma ana aiwatar da ƙa'idodi masu girma sosai don inganci da daidaito tsakanin rukuni zuwa rukuni. Muna gudanar da bincike 100% da rarrabawar maganadisu akan kowace maganadisu.
Aikace-aikace na 8: Robots na Masana'antu — Masu Gudanar da Ayyukan Ƙarshe
Robot na masana'antu suna amfani da maganadisu na zobe a cikin na'urorin kunna ƙarshen sakamako, na'urorin haɗa haɗin gwiwa, da hanyoyin riƙewa - inda abubuwan da ke da sauƙi, ƙananan siffofi da kuma daidaitaccen sarrafa filin maganadisu ke inganta ƙarfin ɗaukar nauyi.
Bayanin Zaɓi don Aikace-aikacen Robot na Masana'antu
Maki da aka ba da shawara: N42 - yana daidaita aiki da nauyi
● Shafi Mai Shawara: Ni‑Cu‑Ni — kariyar da aka saba ba tare da rage daidaito ba
● Magnetization da aka ba da shawarar: Magnetization na axial (end-effects) ko Magnetization na radial mai yawa (encoders)
● Girman da Aka saba: OD 10−40 mm — don ƙira mai sauƙi
● Ma'aunin Mahimmanci: Nauyi (ƙasa ya fi dacewa), daidaito (< ± 0.02 mm don zoben mai ɓoyewa), saurin amsawa
Aikace-aikace na 9: Makamashin Iska — Magnet ɗin Janareta don Muhalli Masu Tsanani
Masu samar da injinan injinan iska suna amfani da manyan maganadisu na zobe na neodymium a cikin janareto masu aiki da maganadisu na dindindin (PMSG) - suna buƙatar kwanciyar hankali mai zafi da juriya ga tsatsa a cikin muhallin da ke bakin teku.
Samar da wutar lantarki ta iska babban aiki ne na maganadisu na zobe. Masu samar da wutar lantarki na magnet synchronous na Direct-drive (PMSG) suna cinye adadi mai yawa na maganadisu na zobe.
● Ka'idar Aiki: Ruwan iska yana tuƙawa → rotor yana juyawa → maganadisu na dindindin (maganin zobe) yana samar da filin maganadisu → coils na stator suna haifar da wutar lantarki don samar da wutar lantarki
● Babban Bukatu: Juriyar zafin jiki mai yawa (ƙaruwar zafin janareta na ciki) da juriyar tsatsa (yanayin hazo na gishiri don iska a bakin teku)
● Aikace-aikacen da Aka Saba: Na'urorin injinan iska na teku da na waje; yawan amfani da maganadisu na iya kaiwa ɗaruruwan kilogiram
Bayanin Zaɓi don Aikace-aikacen Makamashin Iska
Daraja da aka ba da shawara: N42UH ko N40EH — dole ne ya jure yanayin zafi mai yawa na 180−200 °C
● Shafi Mai Shawara: Shafi Mai Kauri - zaɓi mafi kyau ga yanayin hazo mai gishiri a cikin iska mai ƙarfi a bakin teku
● Shawarar Magnetization: Magnetization radial radial magnetic na sanduna da yawa; adadin sandunan ya dogara da ƙirar janareta
● Girman da Aka Saba: OD 100−300 mm ko sama da haka — manyan maganadisu don janareto masu nauyi
● Ma'aunin Muhimmanci: Juriyar zafin jiki (>180 °C), juriyar tsatsa, kwanciyar hankali na dogon lokaci (rayuwar sabis na shekaru 20)
Aikace-aikace 10: Famfon injin tsotsa da matsewa — Hatimin aminci mai ƙarfi
Famfon injin tsotsa da na'urorin damfara suna amfani da maganadisu na zobe a cikin tsarin tuƙin maganadisu da hanyoyin rufewa - inda hatimin hermetic, aiki ba tare da mai ba, da tsawon rai na aiki suna da mahimmanci.
Ana amfani da maganadisu na zobe don tuƙi da kuma rufewa a cikin famfunan injinan injinan iska da na'urorin compressors. Ko da yake ba aikace-aikacen da aka saba amfani da shi ba ne, yana buƙatar babban aminci.
● Hatimin majina: Magnets suna watsa karfin juyi a bangon injin → babu ɓuɓɓugar ruwa → ana kiyaye matakin injin
● Mashinan damfara marasa mai: Bearings na maganadisu suna maye gurbin man shafawa → babu gurɓataccen mai - ana buƙata ga masana'antun semiconductor da magunguna
● Aikace-aikacen da aka saba amfani da su: Kayan aikin kera semiconductor (ɗakunan injinan shaƙatawa), kayan aikin magunguna (wuraren da ba su da tsafta)
Bayanin Zaɓi don Aikace-aikacen Famfon Injin
● Matsayin da aka ba da shawara: N42 - yana daidaita aiki da farashi
● Shafi Mai Shawara: Ni‑Cu‑Ni — kariya ta yau da kullun tare da juriyar lalacewa mai kyau
● Magnetization da aka ba da shawarar: Magnetization na radial — wanda aka saba amfani da shi don tsarin magnetic-drive
● Girman da Aka Saba: OD 20−60 mm
● Ma'auni Masu Mahimmanci: Aikin rufewa (babu zubewa), juriyar zafin jiki mai yawa, aminci na dogon lokaci
Jerin Nassoshi Mai Sauri Game da Zaɓin Aikace-aikace
Wannan tebur ya haɗa dukkan aikace-aikace guda 10 zuwa kwatancen kallo ɗaya don yanke shawara cikin sauri.
| Aikace-aikace | Tsarin da aka ba da shawarar | Daraja da aka ba da shawarar | Shafi da aka ba da shawarar | Shawarar Magnetization | Matsakaicin OD | Maɓallan Maɓalli |
|---|---|---|---|---|---|---|
| 1. Haɗin Magnetic | Sintered | N42 / N45 | Ni-Cu-Ni / Epoxy | Radial mai sanduna da yawa | 20−80 mm | Juyin juyi / Ratayar iska |
| 2. Mai shigar da bayanai | An haɗa | Haɗin Isotropic NdFeB | Ni‑Cu‑Ni | Dogayen sanda masu yawa ≥32 | 10-50 mm | Daidaiton sandar sanda |
| 3. Motar BLDC | Sintered | N42SH / N45SH | Ni-Cu-Ni / Epoxy | Radial mai sanduna da yawa | 15-120 mm | BL factor / Count polo |
| 4. Na'urar firikwensin masana'antu | Sintered | N35 / N42 | Ni₂Cu₂Ni/Zinc | Radial mai kusurwa da yawa / Axial | 8-30 mm | Daidaiton filin maganadisu / Daidaiton zafin jiki |
| 5. Mai Raba Magnetic | Sintered | N42 / N45 | Ni‑Cu‑Ni | Axial | 30-150 mm | Juriyar Gauss na Sama / Juriya |
| 6. Bearing na Magnetic | Sintered | N42SH | Ni‑Cu‑Ni | Radial mai kusurwa da yawa / Axial | 20−60 mm | Daidaiton filin maganadisu / Juriyar girma |
| 7. Na'urar Lafiya | An yi wa Sinted / An ɗaure | N35−N42 | Parylene / Zinare | Axial | 5−40 mm | Daidawa da Halitta (ISO 10993) |
| 8. Robot ɗin Masana'antu | Sintered | N42 | Ni‑Cu‑Ni | Radial mai kusurwa da yawa / Axial | 10−40 mm | Nauyi / Daidaiton matsayi |
| 9. Injin samar da wutar lantarki ta iska | Sintered | N42UH / N40EH | Epoxy | Radial mai sanduna da yawa | 100−300 mm+ | Juriyar Zafin Jiki / Juriyar Tsatsa |
| 10. Famfon Injin Tsafta da Matsawa | Sintered | N42 | Ni‑Cu‑Ni | Radial | 20−60 mm | Hatimin da ba ya zubar ruwa / Aminci na dogon lokaci |
Yadda Ake Amfani da Wannan Jagorar Don Aikinku
Yanzu da ka gano aikace-aikacenka da ƙayyadaddun bayanai masu tsauri, ga yadda za ka canza daga zaɓi zuwa siye.
Mataki na 1: Gano Rukunin Aikace-aikacenku
Nemo nau'in aikace-aikacen ku a cikin jadawalin da ke sama don daidaita matakin da aka ba da shawarar, shafi, da kuma hanyar maganadisu. Idan aikace-aikacen ku ba a lissafa shi ba, ƙayyadaddun daidaito mafi kusa yawanci yana aiki azaman kyakkyawan wurin farawa.
Mataki na 2: Kulle Sigogi na Maɓalli
Kayyade takamaiman girma (OD/ID/kauri), buƙatun haƙuri, kewayon zafin aiki, da buƙatun takaddun shaida. Waɗannan cikakkun bayanai suna ƙayyade ƙimar ƙarshe da lokacin jagora.
● Don cikakken tsarin zaɓe da jagorar siye, duba *Tsarin zaɓi da siyan maganadisu na zoben neodymium mataki 7*
Mataki na 3: Nemi Samfura kuma Tabbatar da Su
Aika cikakken RFQ (gami da dukkan sigogi) ga mai samar da kayanka, ɗauki samfura, kuma tabbatar da su a ƙarƙashin yanayin aiki na ainihi da aka kwaikwayi. Kada ka tsallake tantance samfurin - farashin sake yin aiki ya ninka na samfuran sau 100.
● Don cikakkun bayanai game da girma da kuma nassoshi game da haƙuri, duba *cikakken girman maganadisu na zobe na neodymium da kuma jurewa nassoshi*
Tambayoyin da ake yawan yi akai-akai
T: Waɗanne masana'antu ne suka fi amfani da maganadisu na zobe na neodymium?
A: Manyan aikace-aikacen masana'antu don maganadisu na zobe na neodymium sun haɗa da injinan BLDC (kasuwa mafi girma), na'urorin haɗa maganadisu, na'urori masu auna sigina na masana'antu, haɗin maganadisu, da kuma masu raba maganadisu. Aikace-aikacen da ke tasowa sun haɗa da bearings na maganadisu don turbomachines marasa gogayya, na'urorin likitanci da ke buƙatar shafa mai jituwa da biocompatible, da kuma masu samar da makamashin iska ta amfani da matakan UH/EH masu zafi mai yawa. A Fullzen Technology, aikace-aikacen mota da na'urar haɗa maganadisu suna da sama da kashi 60% na samar da maganadisu na zobe.
T: Menene bambanci tsakanin maganadisu na zobe da maganadisu na diski don amfanin masana'antu?
A: Magnet ɗin zobe sun fi ƙarfin maganadisu na diski a muhimman fannoni guda uku: (1) amfani da kashi 15-22% na yawan amfani da kwararar maganadisu saboda layukan filin da ke mai da hankali kan zobe, (2) hanyar shiga ta tsakiya ta rami da haɗa sassan da yawa, da kuma (3) rabon nauyi-zuwa-aiki mafi girma - yana da mahimmanci ga aikace-aikacen juyawa inda damuwa ta centrifugal ta zama abin damuwa. Ana fifita maganadisu na diski ne kawai lokacin da farashi shine kawai ma'aunin kuma buƙatun aikin maganadisu ba su da yawa.
T: Wanne shafi ne ya fi dacewa da maganadisu na zobe a cikin mawuyacin yanayi?
A: Ga mawuyacin yanayi na masana'antu - zafi mai yawa, fallasa sinadarai, ko zafin jiki sama da 150°C - murfin epoxy yana ba da mafi kyawun kariya tare da juriyar feshi na gishiri na awanni 96+ a farashin Ni-Cu-Ni sau 1.5. Ga yanayin likita da yanayi mai tsauri, murfin Parylene yana ba da juriyar feshi na gishiri na awanni 200+ tare da rufewar siriri iri ɗaya akan farashin sau 3-5. Feshi na Ni-Cu-Ni na yau da kullun (feshi na gishiri na awanni 48) ya isa don aikace-aikacen cikin gida, waɗanda aka sarrafa zafin jiki.
T: Za a iya keɓance maganadisu na zobe don takamaiman aikace-aikacen masana'antu?
A: Eh. Ana iya keɓance maganadisu na zobe a cikin girma shida: (1) matsayi (N35-N52 tare da ƙarin bayani na zafin jiki daga misali zuwa EH a 200°C), (2) girma (OD daga 5mm zuwa 300mm+), (3) tsarin maganadisu (axial, radial, multi-pole har zuwa sanduna 128), (4) nau'in shafi (Ni-Cu-Ni, zinc, epoxy, Parylene, zinariya), (5) tsarin kera (sinted, bonded, ko injection mold), da kuma (6) haƙuri (daidai ko daidai). Kayan aiki na musamman don maganadisu mai yawa yawanci yana ƙara farashin gyara sau ɗaya.
Tambaya: Menene lokacin jagora na yau da kullun don umarnin maganadisu na zobe na masana'antu?
A: Ana jigilar maganadisu na zobe na yau da kullun cikin kwanaki 3-5 daga hannun jari. Takamaiman ƙayyadaddun bayanai na musamman suna bin tsari mai matakai 4: ƙiyasin farashi (kwana 3), samar da samfuri (kwana 7-10 na yau da kullun, kwanaki 15-25 tare da sabbin kayan aiki), amincewa da samfuri, da kuma samar da taro (kwana 15-20). Jimlar jadawalin lokaci na yau da kullun daga bincike zuwa isarwa shine makonni 4-6 don oda na musamman. A Fullzen Technology, ƙarfin wata-wata ya wuce guda 50,000 tare da sarrafa ingancin ISO 9001 da kuma cikakkun rahotannin gwaji da aka aika tare da kowane oda.
Mai ƙera maganadisu na Neodymium Zobe
Kun sami aikace-aikacen ku? Aiko mana da bayanai dalla-dalla kuma ku sami ƙiyasin farashi tare da shawarar maki, shafi, da maganadisu cikin awanni 24!
Sauran Nau'ikan Magnets
Ba da shawarar karatu
Lokacin Saƙo: Agusta-19-2026