Nā Mākēneki Disc Neodymium i ka Hoʻolālā Sensor a me Motor: Alakaʻi Koho

Ma ke ʻano he mea hana magnet neodymium akamai me ka lawelawe OEM ma mua o 12 mau makahiki,ʻenehana FullzenLoaʻa iā ia nā nīnau he nui mai nā ʻenekinia kaʻa, sensor a me nā mīkini e ʻimi nei i nā magnet honua laha disc e kūlike ana. ʻO ka nui o ka magnet kūpono ʻole, ka papa a i ʻole ka magnetization e alakaʻi pinepine ai i ka hōʻailona sensor paʻa ʻole a i ʻole ka pono o ka mīkini haʻahaʻa. Ma kēia alakaʻi, hoʻokaʻawale mākou i nā sensor nui a me nā ʻano mīkini hoʻokahi a hoʻokahi, papa inoa i nā palena magnet disc i kūlike me ka ʻikepili ikaika huki maoli i ana ʻia, a hāʻawi i nā ʻano helu maʻalahi e hoʻohana. Kākoʻo pū mākou i ka nui i hana ʻia, ka uhi ʻana a me ka magnetization e hoʻokō i nā koi hoʻolālā ʻoihana kū hoʻokahi, me nā huahana i hōʻoia ʻia e RoHS & REACH i loaʻa no nā kauoha nui honua a me ka laʻana prototype.

Hoʻohālikelike Koʻikoʻi: Disc Magnet no ʻEkolu mau Māhele Sensor Nui

Nā kikoʻī Magnet Disc i ʻōlelo ʻia e ka Sensor Hall Effect

ʻO nā mea ʻike kūlana a me ka wikiwiki o Hall e hoʻomalu i nā ʻaha automation automotive a me nā ʻoihana, e hilinaʻi ana i ka neodymium disc compact e hoʻoulu i ka hoʻokomo ʻana o ke kahua magnetic kūlike. No ka hapa nui o nā modula Hall i kau ʻia ma ka PCB haʻahaʻa, hōʻike pinepine kā mākou mau ʻenekinia i nā ana disc mai 2mm a 12mm ke anawaena me ka mānoanoa 1mm ~ 5mm; ʻo nā papa sintered maʻamau N35 a i ʻole N42 e hoʻopaʻa i kahi kaulike ma waena o ka hoʻopuka magnetic a me ka lilo o nā mea maka. ʻO ka magnetization axial ka mea maʻamau no ke kau ʻana i luna, ʻoiai ʻo ka plating nickel lahilahi e pale aku i ka popo o ka ʻili i loko o nā hale sensor i hoʻopaʻa ʻia. Hoʻonui nā mea ʻike Hall o ke kaʻa i hoʻolaha ʻia ma lalo o nā wahi ʻenekini i nā ʻano wela kiʻekiʻe N35SH e kūʻē i ka fluctuation wela cyclic me ka ʻole o ka demagnetization hiki ʻole ke hoʻihoʻi ʻia.

Koho Disc Neodymium Reed Switch Sensor Maʻamau

Hoʻohana nui ʻia nā kuapo ʻohe liʻiliʻi i ka ʻike ʻana i ke kūlana o ka puka, nā laka palekana o nā lako hale a me nā lako nānā kahe liʻiliʻi. ʻAʻole e like me nā hoa like o Hall, pono nā ʻāpana ʻohe i ka flux magnetic kūloko i hoʻoikaika ʻia e hoʻokele i ka pani ʻana o ka pilina metala kūloko, no laila makemake ʻia nā magnet disc mānoanoa iki. Hoʻohana ka hapa nui o nā hoʻolālā ʻohe maʻamau i nā disc Ø3 ~ Ø8mm me ka mānoanoa mai 2mm a hiki i 4mm; hana maikaʻi ka papa N35 kumu no nā hoʻonohonoho mahana ambient i loko, a pani ka uhi epoxy i ka nickel ke kū nā mea hana i nā wahi hana humid. Pono nā mea hoʻolālā e pale i nā magnet nui loa no ka mea hiki i ka magnetism nui ke hoʻoulu i ka hoʻāla wahaheʻe ʻohe kokoke ma nā kahawai kaapuni kokoke.

Rula Hoʻohālikelike Magnet Disc Honua Kakaikahi MR Sensor

Hāʻawi nā mea ʻike Magnetoresistive (MR) i ka pololei kiʻekiʻe no ka helu ʻana i ka wili wikiwiki i nā mea hana pololei a me nā ʻāpana hoʻokele kaʻa ikehu hou, e koi ana i ka flux magnetic paʻa a like a puni nā ʻāpana sensing. Hōʻoia kā mākou mau hihia noi ma ka pūnaewele i nā magnet disc Ø4mm a i Ø10mm i hui pū ʻia me ka papa N42 a i ʻole N45 e hāʻawi i nā kūlana hana kūpono; hōʻoia ka magnetizing axial i kāohi ʻia i ka hoʻolaha like ʻana o ke kahua a puni nā ʻili ʻike MR. No nā modula MR i hoʻokomo ʻia me ka hakahaka kūloko i kaupalena ʻia, hoʻemi mākou i ka mānoanoa o ka disc i 1.2mm me ka hoʻonui iki ʻana i ka papa e hoʻopau i ka nui magnetic i hoʻemi ʻia.

Koho Magnet Disc no nā ʻano ʻokoʻa o nā Motors ʻoihana

Papa Magnet a me ka Magnetization o ka Motor DC Brushless BLDC

Hoʻokomo pinepine nā mīkini BLDC rotor waho liʻiliʻi no nā mea pā hale, nā pamu wai liʻiliʻi a me nā mea hana mana lawe lima i ka disc neodymium ma luna o nā mōlina rotor. Kūpono ka magnetization axial i nā kūkulu BLDC axial-flux, ʻoiai nā ʻano disc cylindrical pōkole e kūpono i ka hoʻolālā rotor radial-flux maʻamau. Noho mau ʻo N35 a me N42 no ka BLDC mahana ambient maʻamau, a ua mālama ʻia ka papa wela kiʻekiʻe ʻo N38SH no nā mīkini e holo ana ma lalo o ka wela hana 120 ℃ mau. Ma waho aʻe o nā ʻāpana disc kū hoʻokahi,nā mākēneki neodymium paukūʻolokaʻa no ka rotor motika liʻiliʻilawelawe ma ke ʻano he mau koho ʻē aʻe ke makemake nā mea hoʻolālā i ke kiʻekiʻe magnet lōʻihi e hāpai i ka torque motika holoʻokoʻa.

Manaʻo Ana o ka Disc Maʻamau o ka Stepper Motor

Hoʻohana pinepine nā mīkini micro stepper no nā lako lapaʻau, nā mīkini paʻi keʻena a me nā lako hana hoʻokolohua kikoʻī i nā magnet disc liʻiliʻi i hoʻopaʻa ʻia ma nā ʻau rotor waena. Uhi nā kikoʻī disc maʻamau paʻa i ka laulā anawaena Ø2mm ~ Ø6mm, akā naʻe, nui nā papahana stepper bespoke e koi ana i nā hoʻoponopono anawaena waho ʻole a i ʻole ka mānoanoa e like me ka nui o ka lua rotor. Ke hiki ʻole i nā nui maʻamau i hoʻonohonoho mua ʻia ke kūpono i nā palena o ka wahi mechanical, hiki i nā mea kūʻai ke huli i nā hoʻolālā ana maʻamau maʻalahi a mākou e hoʻonohonoho ai i ka wā o ka hoʻomohala prototype.

Koho Magnet Disc Pale Mahana Kiʻekiʻe ʻo Servo Motor

ʻO nā mīkini servo pani liʻiliʻi i hoʻohana ʻia i nā hui robotic a me nā spindles hana automated e noi ana i nā magnet disc pale wela e hoʻomau i ka hana ukana kiʻekiʻe intermittent. Hoʻohana nā kūkulu servo kiʻekiʻe i nā discs pae wela kiʻekiʻe N35UH a i ʻole N40UH i uhi ʻia me ka pale nickel mānoanoa ʻekolu papa. No nā lako servo ʻoihana nui me ka hoʻolālā rotor hakahaka,nā magnet honua laha apo annular no nā lako servo nuihoʻopili pinepine ʻia me nā seti disc e hoʻomaikaʻi i ka hoʻolālā kaapuni magnetic rotor.

Alakaʻi Koho Papa Magnet & ʻIli Uhi e ke Kaiapuni Hana

N35/N42/N45/N52 Hana a me ke Kūʻai Kūikawā

Loaʻa pinepine iā mākou ka huikau koho papa mai nā hui hoʻolālā o waho, no laila ke hoʻokaʻawale nei ʻo Fullzen i nā hakahaka hana koʻikoʻi ma waena o nā papa disc kalepa nui ʻehā. Loaʻa iā N35 ke kumukūʻai hoʻokūkū loa no nā sensor kūloko ʻaʻole koʻikoʻi a me nā ʻākoakoa motika haʻahaʻa; Hoʻohālikelike ʻo N42 i ka huahana ikehu magnetic a me ke kumukūʻai no ka hapa nui o nā papahana automation hana waena. Hoʻonui ʻo N45 i ke koena flux no nā sensor MR kiʻekiʻe a me ka BLDC liʻiliʻi kiʻekiʻe; hōʻike ʻo N52 kiʻekiʻe loa i ka waiwai Br kiʻekiʻe akā hele mai me ka uku waiwai maka kiʻekiʻe, i kaupalena ʻia i nā mea liʻiliʻi liʻiliʻi liʻiliʻi kahi e paʻa loa ai ka wahi hoʻokomo magnet. Hāʻule nā ​​​​moʻo SH/UH wela kiʻekiʻe ma waho o kēia papa inoa maʻamau a loaʻa ka ʻōlelo kūʻokoʻa ma muli o nā noi parameter thermal a ka mea kūʻai aku.

Nā hiʻohiʻona pili o ka uhi ʻana o Nickel/Epoxy/Zinc

ʻO ka uhi nickel papa ʻekolu ka mea kaulana loa no nā magnet disc grade-export, e kūʻē ana i ka oxidation ma lalo o nā kūlana hana maʻamau i loko a me ka haʻahaʻa haʻahaʻa e kūlike me nā kūlana nānā EU RoHS. Kū ka uhi Epoxy no nā lako waho a i ʻole nā ​​​​lako splash-prone e like me nā mea ʻike lako māla a me nā ʻāpana waho o ke kaʻa, e hāʻawi ana i ka hoʻokaʻawale mānoanoa e kūʻē i ka wai ua a me ka noe corrosive. Pili wale ka uhi zinc haʻahaʻa i nā ʻākoakoa haʻahaʻa i loko o ka hale i kū ʻole i nā koi anti-corrosion lōʻihi, ʻaʻole i ʻōlelo pinepine ʻia no nā papahana hoʻokuʻu kūhelu e pili ana i nā mākeke ʻEulopa a me ʻAmelika ʻĀkau.

Ka helu ʻana o ka ikaika huki magnet disc a me ka ʻikepili ana maoli

ʻO ke ʻano helu ʻana o ka ikaika huki i hoʻomaʻalahi ʻia no ka kuhikuhi hoʻolālā

ʻOiai ʻo ka polokalamu hoʻohālike magnetic ʻoihana e hāʻawi i ka ʻikepili flux a me ka ikaika huki pololei loa, hōʻuluʻulu kā mākou hui loea i kahi ʻano empirical maʻalahi no ka kuhi mua ʻana o nā ʻenekinia me ka ʻole o ka hoʻonohonoho simulation paʻakikī. Ka ikaika huki ʻino (kg) ≈ Wahi hoʻopili Disc (cm²) × Coefficient Remanence; loli ke coefficient ma muli o ka māka a me ka mamao o ka ea ma waena o ka magnet a me ka ʻāpana metala i huki ʻia. Hoʻemi pololei ka hoʻonui ʻana o ka ea i ka hopena huki maoli, kahi kikoʻī i nānā ʻole ʻia e nā mea hoʻolālā rookie i ka hoʻolālā hoʻonohonoho mua.

ʻIkepili hoʻāʻo maoli o ka Fullzen Lab o nā Magnets Disc maʻamau

Hoʻopau kā mākou keʻena hoʻāʻo kūloko i ka laʻana ikaika huki maʻamau no nā ana disc i mālama ʻia ma lalo o ka mahana o ka lumi paʻa a me nā kūlana hakahaka ea ʻole. No ka laʻana, paʻi ka disc i uhi ʻia me ka nickel Ø5 × 3mm N35 ma kahi o 1.1kg ka ikaika huki; hiki ka disc Ø8 × 4mm N42 ma kahi o 2.3kg ka traction i ana ʻia. Hiki ke hoʻopili ʻia nā hōʻike hoʻāʻo lab āpau me nā bila kalepa no ka hoʻokuʻu ʻana i nā dute a me ka nānā ʻana o ka hale hana o ka mea kūʻai aku e hoʻokō i nā koi loiloi mea hoʻolako honua.

Hana OEM Magnet Disc i hoʻopilikino ʻia mai Fullzen Technology

Ka nui maʻamau, Magnetization a me ke kākoʻo hoʻomanawanui

ʻAʻole kūpono nā hoʻolālā sensor a me nā motika āpau i nā ana magnet disc maʻamau i mālama ʻia, kahi e paipai ai i nā mea hoʻomohala he nui i ka hoʻololi ʻana i ka dimensional pilikino. Hāʻawi mākou i ke kākoʻo hoʻomohala maʻalahi e uhi ana i ke anawaena waho maʻamau ʻole, ka mānoanoa, ka magnetization diametric i hoʻopilikino ʻia a me ka hoʻomanawanui dimensional i hoʻopaʻa ʻia e like me ke kaha kiʻi mechanical a ka mea kūʻai aku. No nā koi parameter kū hoʻokahi piha ma waho o ka laulā kikoʻī maʻamau, hiki i nā mea kūʻai ke kiʻinā magnet neodymium kikoʻī maʻamaume nā kiʻi i hana ʻia i hōʻoia ʻia e kā mākou hui ʻenekinia ma mua o ka wehe ʻana o ka ʻōmole maʻamau.

Kulekele Laʻana & Manawa Alakaʻi Hana Nui

Hoʻokaʻawale ʻo Fullzen i ka laulima papahana i nā pae laʻana prototype a me ka hana nui ʻana e hoʻohaʻahaʻa i ka pilikia hoʻomohala mua o nā mea kūʻai aku. Hiki ke hoʻonohonoho ʻia nā laʻana hoʻāʻo liʻiliʻi no ka hōʻoia ʻana i ka hoʻolālā i loko o 3 ~ 5 mau lā hana no nā mea maʻamau, ʻoiai ʻo nā laʻana disc maʻamau e lawe i 7 ~ 10 mau lā no ka hana ʻana i ka mold hou. Ma hope o ka hala ʻana o ka hōʻoia laʻana i ka hoʻāʻo lab a ka mea kūʻai aku, noho ka manawa alakaʻi kauoha nui maʻamau ma kahi o 12 a 18 mau lā hana ma muli o ka papa hana hana o kēlā me kēia mahina, a pili mākou i ka hoʻokō ʻana o RoHS & REACH no nā ʻāpana i hoʻouna ʻia no nā wahi i ʻEulopa a me ʻAmelika.