Fullzen N52 neodymium nplhaib hlau nplaumsawv cev rau qib kev ua tau zoo tshaj plaws ntawm cov hlau nplaum neodymium uas tsim tawm ntau hauv kev lag luam, nrog rau cov khoom siv zog siab tshaj plaws ntawm52 MGOethiab kev rov qab los ntawm14.2–14.8 kGsLawv xa khoom kwv yees liKev ua tau zoo dua 24% ntawm kev sib nquspiv rau qib N42, ua rau kom txo qhov loj me ntawm ntau dua30%thaum tswj cov zis sib nqus zoo ib yam.
Ua ib tugLub Hoobkas tau ntawv pov thawj ISO 9001, peb txhawb nqa tag nrhoKev kho kom haum OEM / ODMTxhua yam kev ntsuas suav nrog cov qauv hlau nplaum, qhov ntev thiab cov qauv magnetization tuaj yeem hloov kho tau tag nrho. Peb muab cov kev daws teeb meem sib nqus ib zaug rau cov xwm txheej xav tau siab uas xav tau kev ua haujlwm sib nqus nruj, xws li cov khoom siv precision siab, micro motors thiab cov khoom siv kho mob. txo qhov ua haujlwm ntawm lub cev muaj zog los ntawm 3-5% thaum txiav qhov kub nce thiab suab nrov ua haujlwm, zoo tagnrho rau servo drives, lub zog tshiab tsheb traction motors thiab cua fais fab generators.
Hauv qab no yog cov qauv sib nqus tseem ceeb thiab qhov loj me rau Fullzen N52 neodymium nplhaib hlau nplaum. Kev cai tshwj xeeb qhov ntev muaj thaum thov.
| Cov Qauv | Tus nqi ntau |
|---|---|
| Khoom Siv Zog Siab Tshaj Plaws (BH) siab tshaj plaws | 50 - 53 MGOe (398 - 422 kJ/m³) |
| Remanence Br | 14.2 - 14.8 kGs (1.42 - 1.48 T) |
| Kev Ua Haujlwm Hcb | ≥ 10.5 kOe (836 kA/m2) |
| Kev Coercivity Intrinsic Hcj | ≥ 11.5 kOe (915 kA/m2) |
| Kub Tshaj Plaws Ua Haujlwm | 80 ℃ (Tus Qauv N Series) |
| Kub ntawm Curie | 310 ℃ |
| Cov Coefficient Kub ntawm Br | -0.12% / ℃ (20-100 ℃) |
| Cov Coefficient Kub ntawm Hcj | -0.6% / ℃ (20-100 ℃) |
| Qhov Ceev | 7.5 g/cm³ |
| Qhov nyuaj | 550 - 650 Vickers |
| Kev Tiv Thaiv Hluav Taws Xob | 140 - 160 μΩ·cm |
Cov hlau nplaum N52 neodymium yog cov qauv ua tau zoo tshaj plaws ntawm cov khoom siv sintered NdFeB uas tsim ntau. Lawv tsis tuaj yeem hloov pauv rau cov qauv tsim qib siab nrog qhov chaw teeb tsa tsawg thiab qhov xav tau lub zog sib nqus heev.
Kev ua tau zoo ntawm lub zog sib nqus siab heev:Cov khoom siv zog siab tshaj plaws ncav cuag 52 MGOe, khaws cia txog li 14.8 kGs. Kwv yees li 48% muaj zog dua N35 thiab 24% muaj zog dua N42, qeb duas ntawm cov hlau nplaum ruaj khov tshaj plaws thoob ntiaj teb.
Kev ua kom me me dua:Txo qhov ntim ntawm cov khoom los ntawm 30–40% nrog cov zis sib nqus sib npaug, txuag qhov chaw teeb tsa thiab txhawb nqa kev tsim khoom siv sib dua thiab me me.
Kev tswj hwm lub zog sib nqus kom meej:Cov khoom siv zog siab ua ke nrog kev sib tsoo precision ua rau muaj kev faib tawm magnetic flux raug, ua tau raws li cov qauv nruj rau cov cuab yeej siv siab.
Nyiam dua rau cov ntawv thov hwm:Siv dav hauv cov khoom siv kho mob, cov sensors precision, cov pob ntseg siab, micro motors thiab cov khoom siv magnetic levitation uas xav tau kev ua tau zoo magnetic.
Kev hloov kho tag nrho:Fullzen muab kev kho kom tiav OEM / ODM suav nrog cov mis hlau nplaum, qhov ntev, cov txheej txheem saum npoo thiab cov hom magnetization, txhawb cov neeg siv khoom los ntawm kev sim prototype mus rau kev tsim khoom loj.
Lub Hoobkas Ncaj Qha Khoom:Kev tsim khoom ywj pheej tag nrho los ntawm kev ua cov khoom siv raw khoom tsis tshua muaj hauv ntiaj teb mus rau qhov ua tiav magnetization, tsis muaj tus neeg nruab nrab, lub sijhawm ua khoom ruaj khov thiab kev sib tw nqi ntau.
Ua tsaug rau kev ua tau zoo ntawm cov hlau nplaum thiab lub zog ceev ceev, N52 neodymium nplhaib hlau nplaum tau siv dav hauv kev lag luam zoo nrog qhov chaw nruj thiab kev ua tau zoo txwv.
Suab nrov heev:Lub mloog pob ntseg Hi-Fi, cov neeg hais lus tshaj lij, cov tsav tsheb balanced armature, cov tshuab suab zoo
Cov sensors meej:Cov cuab yeej ntsuas siab precision Hall, cov cuab yeej ntsuas qhov chaw, cov cuab yeej ntsuas ceev, cov cuab yeej ntsuas ntws
Micro motors:Cov cav me me uas muaj qhov tseeb, cov cav sib txuas lus hauv xov tooj ntse, cov cav servo me me, cov cav tiv thaiv kev co kho qhov muag
Cov khoom siv kho mob:Cov khoom MRI, cov twj siv kho mob uas raug, cov neeg hlau phais, cov khoom siv ua pa
Kev siv tshuab magnetic levitation:Cov kabmob sib nqus, kev thauj mus los ntawm maglev, cov khoom tso saib levitation
Cov khoom siv hluav taws xob zoo tshaj plaws rau cov neeg siv khoom:Cov khoom siv them hluav taws xob wireless zoo tshaj plaws, cov khoom siv hnav tau zoo tshaj plaws, cov cuab yeej ua haujlwm lub koob yees duab ntawm lub xov tooj ntawm tes
Cov qib NdFeB sib txawv ntawm cov zis sib nqus, kev tiv taus kub thiab tus nqi. Kev xaiv qib kom raug sib npaug rau qhov kev xav tau kev ua tau zoo thiab kev siv nyiaj txiag zoo.
| Cov Qauv | N35 | N42 | N45 | N48 | N52 ★ |
|---|---|---|---|---|---|
| (BH)max MGOe | 33-36 | 40-42 | 43-46 | 46-49 | 50-53 |
| Cov seem kGs | 11.7-12.1 | 13.0-13.5 | 13.3-13.7 | 13.5-14.0 | 14.2-14.8 |
| Max Ua Haujlwm Temp ℃ | 80 | 80 | 80 | 80 | 80 |
| Tus nqi sib piv | Qis (1.0x) | Nruab Nrab (1.15x) | Nruab Nrab-Siab (1.3x) | Siab (1.5x) | Siab tshaj plaws (2.0x) |
| Qib Kev Ua Tau Zoo | Nkag mus | Tus Qauv | Nruab Nrab-Siab | Siab | Qhov kawg |
| Cov Xwm Txheej Pom Zoo | Cov haujlwm ua tau zoo tsis kim thiab tsis muaj nqi | Cov khoom siv kev lag luam dav dav | Cov kev cai rau kev ua tau zoo nruab nrab-siab | Cov kev xav tau hnyav ntawm cov khoom siv sib nqus | Lub zog sib nqus loj heev & qhov chaw tsawg |
Lus Cim: Cov nqi sib piv tsuas yog rau kev siv xwb, cov nqi tiag tiag hloov pauv nrog cov khoom siv raw khoom tsis tshua muaj hauv ntiaj teb. Raws li qib ua tau zoo tshaj plaws, N52 muab cov txiaj ntsig tsis sib xws rau cov qauv me me uas xav tau qhov siab tshaj plaws magnetism. Yog tias N42 lossis N48 tuaj yeem ua tau raws li koj cov lus qhia, peb pom zoo cov qib ntawd rau kev ua tau zoo dua. Fullzen muab kev sim ua hluav taws xob magnetic dawb los pab koj xaiv qib zoo tshaj plaws.
N52 yog tus lej faib tawm tus qauv rau cov hlau nplaum neodymium sintered, faib ua cov ntawv thiab cov lej ntu uas sawv cev rau chav kawm coercivity thiab cov khoom siv zog siab tshaj plaws.
Tsab Ntawv N:Qib txheem series, intrinsic coercivity Hcj ≥ 12 kOe, qhov kub ua haujlwm siab tshaj 80 ℃
Tus lej 52:Sawv cev rau qhov siab tshaj plaws ntawm lub zog khoom (BH) ntawm 52 MGOe (Mega-Gauss-Oersted)
Cov qib kub txuas ntxiv rau kev tiv taus cua sov siab dua:M (100℃), H (120℃), SH (150℃), UH (180℃), EH (200℃)
Kev ua haujlwm kam rau siab ntau yam:Txhua qib muaj qhov sib txawv me ntsis; N52 npog 50–53 MGOe.
Fullzen ua haujlwm 15 kab ntau lawm rau N52 qib hlau nplaum, nrog kev tswj hwm tag nrho hauv tsev los ntawm cov khoom siv raw batching, nqus tsev sintering mus rau qhov ua tiav precision machining. Peb cov zis txhua hli ncav cuag 20 tons los txhawb cov khoom loj thiab kev txiav txim siab.
Muaj peev xwm ntau lawm:12 lub tshuab nqus tsev sintering, cov zis txhua hli ntawm 20 tons N52 hlau nplaum, ntau tshaj 50 qhov loj me hauv Tshuag
Kev ua haujlwm siab heev:Cov grinders sab hauv & sab nraud cylindrical xa kev kam rau siab mus txog ± 0.02 hli, concentricity ≤ 0.03 hli
Cov kev xaiv magnetization:Axial, radially magnetized, multi-pole (2–120 poles), skewed pole thiab Halbach array magnetization
Qhov chaw tiav:Tshaj 10 hom txheej xws li NiCuNi, Zinc, Epoxy, Phosphating, Parylene, Kub, Nyiaj thiab Electrophoresis
Kev tswj xyuas zoo nruj:100% kev tshuaj xyuas tag nrho rau cov dej ntws sib nqus, qhov ntev thiab qhov tsos; kev ua haujlwm sib nqus sib txawv ntawm cov pawg ≤ ± 2%
Kev ua tiav theem ob raws li kev cai:Muaj cov kauj ruam rings, tapered rings, D-shapes, slots, countersunk holes thiab cov profiles tshwj xeeb
Fullzen muab kev pabcuam kuaj qauv rau N52 neodymium ring magnets. Cov qhov loj me hauv Tshuag xa khoom sai, thiab cov qauv tsim tshwj xeeb tuaj yeem tsim los xyuas qhov ua tau zoo thiab sib dhos ua ntej tsim ntau lawm.
Cov qauv txheem:50+ qhov ntau thiab tsawg npaj txhij hauv tsev rau khoom, xa khoom tsis pub dhau 1-3 hnub, yuav muaj nqi me me rau cov qauv
· Cov qauv tsim tshwj xeeb:Tsim raws li koj cov duab kos, lub sijhawm ua haujlwm 7-15 hnub, cov nqi cuab yeej raws li qhov nyuaj
· Qauv MOQ:10–50 pcs rau cov khoom lag luam, 5–20 pcs rau cov qauv tsim tshwj xeeb (txawv ntawm qhov loj me)
Cov ntaub ntawv xeem suav nrog:Daim ntawv pov thawj khoom siv, daim ntawv qhia kev tshuaj xyuas qhov ntev, daim ntawv qhia kev xeem kev ua tau zoo sib nqus
· Cov nqi them rov qab piv txwv:Tag nrho cov nqi prototype rov qab tau thaum kev txiav txim ntau txog $ 700 sib npaug
Cov qhov loj ntawm cov khoom lag luam txheem tsis tuaj yeem phim cov kev xav tau tshwj xeeb ntawm cov haujlwm. Fullzen muab kev hloov kho yooj yim txij thaum pib mus txog thaum kawg uas suav nrog qhov ntev, cov duab, cov txheej thiab cov qauv magnetization.
· Qhov loj me raws li koj xav tau:OD 2mm–200mm, phab ntsa tuab ≥0.5mm, qhov siab 0.5mm–100mm
· Cov ntaub ntawv tshwj xeeb ntawm lub nplhaib:Cov nplhaib kauj ruam, cov nplhaib tapered, cov nplhaib D-txiav, cov nplhaib slotted, cov nplhaib nrog cov qhov mounting
· Kev cai txheej txheem:Cov epoxy marine-grade rau cov chaw noo noo, kev kho mob kub plating rau cov ntawv thov biocompatible
· Kev sib nqus tshwj xeeb:Cov arcs tshwj xeeb, cov kaum sab xis tsis sib npaug, sine-wave magnetization tsim rau koj lub voj voog sib nqus
· Kev pab sib dhos hlau nplaum:Ua ntej-bonded nrog cov hlau lossis yas nqa khoom kom txo koj cov haujlwm sib dhos
· Kev txhim kho kub siab:Yog tias tus qauv N52 tsis tuaj yeem tiv taus qhov kub ua haujlwm, hloov mus rau N52M (100 ℃) lossis N52H (120 ℃)
Qhov zoo ntawm cov hlau nplaum ruaj khov yog lub hauv paus rau kev ua haujlwm ntawm lub cev muaj zog, thiab Fullzen tswj hwm lub kaw lus tswj xyuas zoo tag nrho:
Daim ntawv pov thawj ob zaug ntawm ISO 9001 thiab IATF 16949 automotive quality management systems
Kev tshuaj xyuas cov khoom siv raw khoom 100% kom paub meej tias muaj pes tsawg yam khoom hauv av thiab cov kev txwv tsis pub muaj kuab paug
Kev tswj cov txheej txheem suav txheeb ntawm SPC thaum lub sijhawm sintering kom txwv tsis pub muaj kev hloov pauv ntawm kev ua tau zoo ntawm cov hlau nplaum hauv 3%
Kev ntsuas qhov ntev thiab qhov sib nqus ntawm cov khoom tiav lawm
Cov ntawv pov thawj khoom siv thiab cov ntawv qhia kev tshuaj xyuas muab rau ib pawg
Kev ua raws li RoHS & REACH, cov lus qhia txog kev tsis sib haum xeeb muaj nyob rau ntawm qhov kev thov
Cov ntaub ntawv PPAP Tier 3 uas cov neeg siv khoom siv tsheb siv tau
Peb tau daws cov lus nug feem ntau txog kev xaiv thiab kev siv N52 lub nplhaib hlau nplaum kom ua rau koj qhov project ntsuam xyuas sai dua. Tiv tauj peb cov kws ua haujlwm muag khoom kom tau txais kev txhawb nqa ntxiv.
Nrog rau qhov loj sib xws, N52 muaj qhov siab dua 24% (BH) siab tshaj (52 MGOe vs 42 MGOe) thiab ~ 10% siab dua remanence. Qhov kev txhim kho lub zog rub tiag tiag yog txij li 15–25% nyob ntawm lub voj voog sib nqus thiab qhov sib txawv ntawm huab cua.
Xaiv N52 yog tias: qhov chaw tsim qauv tsawg xav tau lub zog sib nqus siab tshaj plaws; qhov me me yog qhov xav tau; lub zog sib nqus siab yog qhov xav tau rau cov cuab yeej precision; cov hlau nplaum qib qis dua tsis dhau qhov kev xeem ua tau zoo. Yog tias N42 / N48 ua tau raws li koj cov lus qhia, peb pom zoo cov qib ntawd rau kev siv nyiaj zoo dua. Fullzen muab kev sim sib nqus dawb los ua kom zoo dua koj qhov kev xaiv qib.
80 ℃ yog qhov ntsuas kub siab tshaj plaws rau tus qauv N52. Kev poob me me ntawm lub zog sib nqus (qis dua 5%) tshwm sim ntawm qhov kub no thiab rov zoo tag nrho tom qab txias. Kev raug rau 90–100 ℃ luv luv yuav ua rau me ntsis tsis rov qab demagnetization (≤2%) yam tsis muaj kev puas tsuaj tag nrho ntawm cov khoom. Kev ua haujlwm ntev tshaj 80 ℃ ua rau maj mam ploj mus tas li thiab ua rau lub neej ua haujlwm luv dua. Rau qhov chaw kub siab, xaiv cov qib tiv taus cua sov N52M (100 ℃), N52H (120 ℃) lossis N52SH (150 ℃) nrog kev ua haujlwm sib nqus sib xws.
Ntau hom magnetization tau txhawb nqa rau N52 nplhaib hlau nplaum:
Txhua tus lej ncej thiab cov lus qhia magnetization tuaj yeem hloov kho rau koj tus qauv tsim hluav taws xob magnetic. Fullzen kuj tsim cov khoom siv magnetizing tshwj xeeb rau cov kev xav tau tshwj xeeb.
Txoj cai MOQ uas hloov tau ntawm Fullzen: 1 daim rau cov qauv npaj txhij rau kev sim qauv. Cov duab kos tshwj xeeb feem ntau xav tau 100–500 daim thawj qhov kev txiav txim; cov neeg siv khoom koom tes ntev tsim nyog rau MOQ txo qis mus rau 50 daim. Peb txhawb nqa kev tsim khoom me me rau kev tsim khoom tshiab kom tsis txhob muaj kev pheej hmoo ntawm cov khoom ntau dhau. Tus nqi ntawm ib chav poob qis maj mam thaum qhov ntim khoom nce ntxiv.
Nyob rau hauv qhov xwm txheej ua haujlwm zoo tshaj plaws (qis dua qhov kub thiab txias, tsis muaj lub zog sib nqus rov qab, txheej tiv thaiv xeb tag nrho), cov hlau nplaum NdFeB tas mus li sintered lwj qeeb heev, poob tsawg dua 1% flux txhua xyoo, nrog lub neej ua haujlwm ntau dua 10-20 xyoo.
Kev tshem tawm cov hlau nplaum sai dua nyob rau hauv cov xwm txheej no: kev ua haujlwm tas mus li saum qhov kub siab tshaj plaws; kev raug rau cov teb sib nqus muaj zog sib txawv; kev xeb ntawm qhov chaw ua rau puas tsuaj rau cov qauv hlau nplaum sab hauv; kev cuam tshuam loj heev lossis kev co (NdFeB yog brittle, cov kab nrib pleb ua rau cov zis hlau nplaum poob qis). Peb xav kom khaws cia 10-15% kev ua tau zoo ntawm hlau nplaum hauv kev tsim qauv thiab siv cov txheej tiv thaiv kom zoo rau kev ruaj khov mus sij hawm ntev.
Cov kev txwv ntawm kev tsim cov phab ntsa tuab nyob ntawm seb lub hlau nplaum sab nraud puas loj txaus kom ruaj khov. Qhov piv ntawm phab ntsa mus rau lub taub zoo tshaj plaws yog siab dua 1:10 rau kev tsim khoom yooj yim.
Cov nplhaib uas muaj phab ntsa nyias nyias muaj teeb meem ntau dua, cov nqi tsim khoom qis dua, thiab tus nqi siab dua. Hu rau peb pab neeg ua haujlwm engineering thaum ntxov kom soj ntsuam seb puas tsim tau thiab siv nyiaj rau cov qauv phab ntsa nyias heev.
Tshawb nrhiav Fullzen cov khoom siv hlau nplaum neodymium kom pom qhov kev daws teeb meem zoo tshaj plaws rau koj qhov project.
Neodymium Nplhaib Hlau nplaum— Phau ntawv qhia txog qeb tag nrho uas suav nrog txhua qib, qhov ntev thiab hom magnetization
N42 Neodymium Nplhaib Hlau nplaum— Qib kev ua tau zoo nruab nrab thiab siab uas pheej yig rau kev siv hauv kev lag luam dav dav
Cov Hlau Nplhaib Neodymium Loj— Cov nplhaib loj tshaj plaws OD txog li 200 hli rau lub zog cua thiab cov khoom siv MRI
Cov Hlau Nplhaib Radially Magnetized— Tsim sab hauv-sab nraud rau cov micro motors thiab sensors
Cov Hlau Nplaum Nplhaib Countersunk— Cov qhov uas tau tho ua ntej rau kev sib dhos ntsia hlau yooj yim hauv cov qauv kho tshuab
Qhia koj qhov ntev ntawm N52 lub nplhaib hlau nplaum, cov kev xav tau magnetization thiab cov ntaub ntawv thov kawg, thiab Fullzen pab pawg kws tshaj lij engineering yuav xa cov kev daws teeb meem kev cai thiab cov lus hais hauv 24 teev.