Neodymium Disc Magnets hauv Sensor thiab Motor Design: Phau Ntawv Qhia Xaiv

Ua ib lub chaw tsim khoom neodymium magnet uas muaj kev paub dhau 12 xyoos 'OEM kev pabcuam,Kev Siv Tshuab FullzenTau txais ntau cov lus nug los ntawm cov kws ua haujlwm tsheb, sensor thiab lub cev muaj zog uas tab tom nrhiav cov hlau nplaum disc rare earth uas sib phim. Qhov loj me, qib lossis magnetization tsis raug feem ntau ua rau lub teeb liab sensor tsis ruaj khov lossis lub cev muaj zog tsis ua haujlwm zoo. Hauv phau ntawv qhia no, peb faib cov sensors thiab hom motor ib qho zuj zus, teev cov kev ntsuas disc magnet sib phim nrog cov ntaub ntawv rub zog tiag tiag, thiab muab cov qauv xam yooj yim siv. Peb kuj txhawb nqa qhov loj me, txheej thiab magnetization kom ua tau raws li cov kev xav tau tsim tshwj xeeb, nrog RoHS & REACH cov khoom tau ntawv pov thawj muaj rau kev txiav txim thoob ntiaj teb thiab kev kuaj qauv.

 

Kev Sib Tw Core: Disc Magnet rau Peb Pawg Sensor Tseem Ceeb

 

Cov Lus Qhia Txog Hall Effect Sensor Disc Magnet Uas Pom Zoo

Cov cuab yeej ntsuas qhov chaw thiab qhov ceev ntawm Hall-effect feem ntau yog siv rau hauv kev sib dhos ua ke ntawm tsheb thiab kev lag luam, siv cov compact disc neodymium los ua kom muaj kev sib nqus sib xws. Rau feem ntau cov Hall modules uas tau teeb tsa los ntawm PCB, peb cov engineers feem ntau pom zoo kom siv cov disc uas muaj qhov loj li ntawm 2mm txog 12mm nrog qhov tuab ntawm 1mm ~ 5mm; cov qib sintered N35 lossis N42 uas yog tus qauv zoo ib yam li cov khoom siv sib nqus thiab cov nqi raw khoom. Kev sib nqus axial tseem yog qhov kev xaiv rau kev teeb tsa ntsug, thaum cov hlau nplaum nickel nyias dua tiv thaiv kev xeb ntawm qhov chaw sab hauv cov tsev sensor uas kaw. Cov cuab yeej ntsuas Hall hauv tsheb uas tau teeb tsa hauv qab lub cav hloov kho mus rau N35SH cov kev hloov pauv kub siab kom tiv taus kev hloov pauv kub cyclic yam tsis muaj kev tshem tawm tsis rov qab.

 

Reed Switch Sensor Neodymium Disc Xaiv Tus Qauv

Cov qhov hloov pauv reed me me feem ntau siv rau kev nrhiav qhov rooj, xauv khoom siv hauv tsev thiab cov khoom siv saib xyuas kev ntws me me. Tsis zoo li cov khoom siv Hall, cov khoom siv reed xav tau cov hlau nplaum hauv zos kom tsav cov hlau sib cuag sab hauv, yog li cov hlau nplaum disc tuab dua me ntsis yog qhov nyiam. Feem ntau cov qauv reed ib txwm siv Ø3 ~ Ø8mm discs nrog tuab ntawm 2mm txog 4mm; qib N35 yooj yim ua haujlwm zoo rau kev teeb tsa kub hauv tsev, thiab txheej epoxy hloov nickel thaum cov khoom siv ntsib qhov chaw ua haujlwm noo noo. Cov neeg tsim qauv yuav tsum zam cov hlau nplaum loj dhau vim tias cov hlau nplaum ntau dhau yuav ua rau cov reed sib ze ua rau cov channel circuit nyob ze.

 

Txoj Cai Sib Tw Sib Tw ntawm MR Sensor Rare Earth Disc Magnet

Cov cuab yeej ntsuas magnetoresistive (MR) muab qhov tseeb zoo tshaj plaws rau kev suav ceev ceev hauv cov cuab yeej ntsuas tseeb thiab cov chaw tswj hwm lub tsheb tshiab, xav tau qhov ruaj khov, sib npaug magnetic flux nyob ib puag ncig cov chips sensing. Peb cov ntaub ntawv thov hauv qhov chaw ua pov thawj Ø4mm txog Ø10mm disc magnets ua ke nrog N42 lossis N45 qib xa cov xwm txheej ua haujlwm zoo tshaj plaws; kev tswj hwm axial magnetizing lav qhov kev faib tawm thaj tsam ib puag ncig MR nrhiav pom. Rau cov compact embedded MR modules nrog qhov chaw tsawg, peb txo qhov tuab ntawm disc mus rau 1.2mm thaum me ntsis txhawb qib kom them rau qhov ntim magnetic txo qis.

 

Kev Xaiv Hlau Nkaus Disc Rau Ntau Hom Kev Lag Luam Motors

 

BLDC Brushless DC Tsav Tsheb Disc Magnet Qib & Magnetization

Cov tshuab hluav taws xob BLDC sab nraud me me rau cov kiv cua hauv tsev, cov twj tso dej me me thiab cov cuab yeej hluav taws xob nqa tau feem ntau muab cov disc neodymium tso rau ntawm cov ncej rotor. Axial magnetization haum rau axial-flux BLDC cov qauv, thaum cov qauv disc cylindrical luv luv haum rau cov qauv radial-flux sab hauv rotor. N35 thiab N42 tseem nyob hauv mainstream rau qhov kub ib puag ncig BLDC, thiab N38SH qib kub siab yog tseg rau cov tshuab hluav taws xob khiav hauv qab 120 ℃ ua haujlwm kub tas mus li. Dhau li ntawm cov disc standalone,Lub tog raj kheej neodymium hlau nplaum rau miniature motor rotorua lwm txoj kev xaiv thaum cov neeg tsim qauv xav tau qhov siab ntawm lub hlau nplaum ntev dua los tsa lub zog ntawm lub cev muaj zog.

 

Lub Tswv Yim Txog Qhov Loj ntawm Stepper Motor

Cov tshuab hluav taws xob me me rau cov khoom siv kho mob, cov tshuab luam ntawv hauv chaw ua haujlwm thiab cov khoom siv kuaj mob feem ntau siv cov hlau nplaum me me uas tau teeb tsa rau ntawm lub hauv paus rotor. Cov qauv txheem ntawm cov disc uas tau teeb tsa suav nrog Ø2mm ~ Ø6mm txoj kab uas hla, tab sis ntau qhov project stepper uas tau teeb tsa tshwj xeeb xav tau kev hloov kho txoj kab uas hla sab nraud lossis qhov tuab uas tsis yog tus qauv raws li qhov loj ntawm lub rotor. Thaum cov qhov loj me uas tau teeb tsa ua ntej tsis haum rau qhov chaw txwv, cov neeg siv khoom tuaj yeem tig mus rau cov qauv kev cai uas peb npaj thaum lub sijhawm tsim qauv.

 

Kev Xaiv Hlau Nplaum Disc Uas Tiv Thaiv Tau Kub Hnyav ntawm Servo Motor

Cov cav servo me me uas siv rau hauv cov pob qij txha robotic thiab cov spindles tsim khoom tsis siv neeg thov kom muaj cov hlau nplaum disc uas tiv taus cua sov kom txhawb nqa kev ua haujlwm siab. Cov qauv servo siab siv N35UH lossis N40UH cov discs qib kub siab heev uas tau coated nrog cov nickel tuab peb txheej tiv thaiv. Rau cov khoom siv servo kev lag luam loj nrog cov qauv rotor hollow,Cov hlau nplaum annular ring tsis tshua muaj lub ntiaj teb rau cov khoom siv servo lojfeem ntau ua ke nrog cov disc teeb tsa los ua kom zoo dua rotor magnetic circuit tsim.

 

Cov Lus Qhia Txog Kev Xaiv Qib Magnet & Surface Coating los ntawm Ib puag ncig Ua Haujlwm

 

N35/N42/N45/N52 Kev Ua Tau Zoo & Kev Sib Piv Tus Nqi

Peb tau txais kev tsis meej pem ntawm kev xaiv qib los ntawm cov pab pawg tsim qauv txawv teb chaws, yog li Fullzen xaiv cov qhov sib txawv ntawm kev ua tau zoo ntawm plaub qib disc lag luam tseem ceeb. N35 muaj tus nqi sib tw tshaj plaws rau cov sensor sab hauv tsev tsis tseem ceeb thiab cov khoom sib dhos qis; N42 sib npaug cov khoom siv hluav taws xob sib nqus thiab tus nqi rau feem ntau cov haujlwm ua haujlwm nruab nrab. N45 txhim kho cov dej ntws seem rau cov sensors MR siab thiab cov BLDC me me ua haujlwm tau zoo; N52 sab saum toj muaj tus nqi Br siab tshaj plaws tseem tuaj nrog cov nqi khoom siv raw siab dua, feem ntau txwv rau cov khoom siv me me ultra-small qhov twg qhov chaw teeb tsa hlau nplaum nruj heev. Cov koob SH / UH kub siab poob sab nraum daim ntawv teev npe no thiab tau hais cais raws li tus neeg siv khoom thov cov kev ntsuas kub.

 

Cov Xwm Txheej Siv Tau Rau Nickel/Epoxy/Zinc Txheej

Kev siv nickel plating peb txheej yog peb qhov chaw ua tiav nrov tshaj plaws rau cov hlau nplaum disc qib export, tiv taus oxidation nyob rau hauv cov chaw ua haujlwm sab hauv tsev thiab cov chaw ua haujlwm noo noo kom phim EU RoHS cov qauv tshuaj xyuas. Epoxy txheej sawv tawm rau cov khoom siv sab nraum zoov lossis cov khoom siv uas yooj yim txaws xws li cov cuab yeej siv vaj thiab cov khoom siv sab nraud ntawm lub tsheb, muab kev sib cais tuab dua tiv thaiv nag thiab pos huab corrosive. Kev siv zinc plating pheej yig tsuas yog siv rau cov khoom siv pov tseg hauv tsev uas tsis muaj kev thov ntau uas tsis muaj kev cai tiv thaiv corrosion ntev, tsis tshua pom zoo rau cov haujlwm xa tawm raug cai rau cov lag luam European thiab North American.

 

Kev Xam Xam Lub Zog Rub Los Ntawm Disc Magnet & Cov Ntaub Ntawv Ntsuas Tseeb

 

Cov Qauv Xam Pull Force Yooj Yim rau Kev Tsim Qauv

Txawm hais tias cov software simulation magnetic tshaj lij xa cov ntaub ntawv flux thiab rub zog raug tshaj plaws, peb pab neeg kev tshaj lij tau sau cov qauv yooj yim rau cov engineers 'pre-design kwv yees yam tsis muaj kev teeb tsa simulation nyuaj. Lub zog rub tsis zoo (kg) ≈ Disc contact area (cm²) × Remanence coefficient; tus coefficient hloov pauv raws li qib thiab qhov sib txawv ntawm huab cua ntawm cov hlau nplaum thiab cov hlau nyiam. Qhov sib txawv ntawm huab cua nthuav dav ncaj qha txiav cov zis rub tawm tiag tiag, qhov nthuav dav uas ntau tus neeg tsim qauv tshiab tsis quav ntsej hauv kev npaj qauv thaum ntxov.

 

Fullzen Lab Cov Ntaub Ntawv Xeem Tseeb ntawm Cov Hlau Nplaum Loj Sib Xws

Peb lub chaw kuaj hauv tsev ua tiav qhov kev kuaj lub zog rub rau cov disc loj hauv cov khw muag khoom hauv qab qhov kub thiab txias tsis muaj qhov sib txawv. Piv txwv li, Ø5 × 3mm N35 nickel-coated disc ntaus kwv yees li 1.1kg lub zog rub; Ø8 × 4mm N42 disc ncav cuag kwv yees li 2.3kg ntsuas kev rub. Tag nrho cov ntawv qhia kev kuaj hauv chaw kuaj tuaj yeem muab nrog rau cov ntawv xa khoom lag luam rau kev tshem tawm kev lis kev cai thiab kev tshuaj xyuas lub Hoobkas ntawm cov neeg siv khoom kom ua tau raws li cov kev cai tshuaj xyuas thoob ntiaj teb.

 

Kev Pabcuam OEM ntawm Disc Magnet uas yog Customized los ntawm Fullzen Technology

 

Kev Loj Me, Kev Sib Nqus & Kev Txhawb Nqa Kev kam rau siab

Tsis yog txhua lub sensor thiab lub cev muaj zog tsim nyog rau qhov loj me ntawm cov hlau nplaum disc uas twb muaj lawm, uas ua rau ntau tus neeg tsim khoom xav tau kev hloov kho qhov loj me raws li tus qauv. Peb muab kev txhawb nqa kev tsim khoom uas yooj ywm uas suav nrog qhov loj me sab nraud uas tsis yog tus qauv, qhov tuab, kev sib nqus diametric uas hloov kho raws li tus qauv thiab kev kam rau siab ntawm qhov loj me raws li tus neeg siv khoom kos duab. Yog xav tau cov kev xav tau tshwj xeeb uas tsis yog raws li qhov kev qhia tshwj xeeb, cov neeg yuav khoom tuaj yeem nrhiav taukev cai specification neodymium hlau nplaumnrog cov duab kos uas tau lees paub los ntawm peb pab neeg ua haujlwm engineering ua ntej qhib pwm.

 

Txoj Cai Qauv & Lub Sijhawm Ua Khoom Loj

Fullzen faib kev koom tes ua haujlwm ua cov qauv kuaj thiab cov theem tsim khoom loj kom txo cov neeg siv khoom txoj kev pheej hmoo ua ntej. Cov qauv sim me me rau kev txheeb xyuas qauv tuaj yeem npaj tau hauv 3 ~ 5 hnub ua haujlwm rau cov khoom txheem, thaum cov qauv disc tshwj xeeb siv sijhawm 7 ~ 10 hnub rau kev tsim pwm tshiab. Tom qab kev lees paub cov qauv dhau qhov kev kuaj hauv chaw kuaj mob ntawm tus neeg siv khoom, lub sijhawm ua khoom loj ib txwm nyob ib puag ncig 12 txog 18 hnub ua haujlwm nyob ntawm lub sijhawm tsim khoom txhua hli, thiab peb ua raws li RoHS & REACH ua raws li txhua qhov xa khoom mus rau European thiab Asmeskas.