Maginito Akuluakulu a Mphete ya Neodymium Chithunzi Chodziwika

Maginito Aakulu a Neodymium

Kufotokozera Kwachidule:

Maginito a Mphete a Fullzen Large-Size NdFeBamapangidwa pogwiritsa ntchitonjira yopangira makristalo,ndim'mimba mwake wakunja wopitilira 500mm ndi kupotoka kwa magwiridwe antchito a maginito ≤ ± 3%,kukwaniritsa zofunikira zapamwamba za ntchito zamafakitale mongama mota akuluakulu, kupanga mphamvu ya mphepo,ndizida zolekanitsira maginito.

Maginito akuluakulu a mphete ya neodymiumthandizani zonse ziwirikuphatikiza kophatikizanandimsonkhano wogawanikanjira zochitira zinthu, zomwe zimathandiza makasitomala kusankha njira yabwino kwambiri yopangira zinthu kutengera momwe ntchitoyo ikuyendera. Yopangidwa muISO9001/IATF16949 malo ovomerezeka, kulemera kwa chidutswa chimodzi kumatha kupitirira 50kg.

Ubwino Waukulu wa Maginito Aakulu a Mphete:

Vuto lopanga maginito akuluakulu a mphete ya NdFeB lili mukuwongolera kupsinjika maganizondikufanana kwa magwiridwe antchito a maginitoPa nthawi yokonza zinthu zazikulu. Fullzen yadutsa malire a kukula kwachikhalidwe ndi njira zake zapadera, zomwe zimapangitsa kuti ikhale yosavuta kugwiritsa ntchito.mayankho odalirika a maginitokwa opanga zida zazikulu.

✅Kutha Kupanga Zinthu Zazikulu:Pogwiritsa ntchito ukadaulo wopondereza wa isostatic + kutentha kwambiri, m'mimba mwake wakunja wa mphete zophatikizika zimatha kufika 500mm, zomwe zimaposa muyezo wamakampani wa 200mm.

✅Kugwirizana Kwabwino Kwambiri kwa Maginito:Ukadaulo wa crystallization wotsogolera umaonetsetsa kuti maginito akuyenda bwino mozungulira mphete yonse ≤ ±3%, zomwe zimathandiza kupewa kusokonekera kwa maginito m'deralo komanso phokoso lochokera ku kugwedezeka.
✅Zosankha Zosinthasintha Zopangira Msonkhano:Ukadaulo wophatikizana m'magulu umalola maginito a mphete zazikulu kwambiri kupitirira mainchesi a sikelo ya mita, ndi magwiridwe antchito a maginito ofanana ndi a mphete zophatikizika komanso mayankho otsika mtengo.

✅Kukana Kwambiri kwa Ming'alu:Kudzera mu kapangidwe kabwino ka kapangidwe kake komanso ma curve owongolera bwino a sintering, maginito akuluakulu a mphete amawonetsa kupsinjika pang'ono kwamkati ndi mphamvu yamakina yokwera ndi 20% kuposa avareji yamakampani.

✅Njira Zambiri Zogwiritsira Ntchito Magnetization:Imathandizira maginito a axial, maginito a radial, maginito a multi-pole, Halbach array, ndi makonzedwe ena osiyanasiyana a maginito.

Tumizani imelo kwa ife

Tsatanetsatane wa Zamalonda

Mbiri Yakampani

Ma tag a Zamalonda

Kodi maginito akuluakulu a mphete ya Neodymium ndi ati?

Maginito akuluakulu a mphete ya neodymium nthawi zambiri amatanthauza maginito okhazikika a annular okhala ndi mainchesi akunja opitilira 100mm. Kuvuta kwa kupanga kumawonjezeka kwambiri ndi kukula kwake, kotero kufanana kwa maginito, kulimba kwa makina ndi kulondola kwa miyeso kumakhala ngati zizindikiro zazikulu zowunikira luso laukadaulo la wogulitsa maginito.

Tanthauzo la makampani:Mphete zokhala ndi OD ≥100mm kapena kulemera kumodzi ≥1kg zimagawidwa ngati mphete zazikulu za neodymium.

Zopinga zazikulu zopangira:Malo obisika akuluakulu amasweka mosavuta, kusokoneza kapena kusokoneza zinthu zina pamene zinthuzo zikuphwanyika, zomwe zimachepetsa kwambiri phindu la zinthu zomwe zatha.

Zochitika zaukadaulo zamakampani:Mphete za monolithic zimafuna ma diameter akuluakulu komanso kubwereranso kwakukulu; mphete zolumikizidwa m'magulu zimayang'ana kwambiri kuchepetsa ndalama komanso kukonza bwino mphamvu ya maginito.

Timagulitsa maginito a neodymium amitundu yonse, mawonekedwe, kukula, ndi zokutira zomwe zapangidwa mwamakonda.

Kutumiza Mwachangu Padziko Lonse:Kukumana ndi kulongedza koyenera kwa mpweya ndi nyanja, Zaka zoposa 10 zakuchitikira kunja

Zosinthidwa Zilipo:Chonde perekani chithunzi cha kapangidwe kanu kapadera

Mtengo Wotsika Mtengo:Kusankha zinthu zabwino kwambiri kumatanthauza kusunga ndalama moyenera.

Mphamvu Zapamwamba Zopangira Magnet Large Fullzen

Fullzen ili ndi makina atatu akuluakulu osindikizira a isostatic ndi ng'anjo 6 za vacuum sinter, zomwe zimagwirizana ndi mzere wopangira makina olondola kwambiri a maginito akuluakulu a mphete. Timagwira ntchito yonse yopangira mkati kuyambira pakupanga nkhungu, kupanga zopanda kanthu ndi kupukuta mpaka kukonza kolondola.

Kupanga mphamvu:Ma seti atatu a makina osindikizira a isostatic a matani 500, okhala ndi mainchesi 600mm, olemera kukanikiza kamodzi mpaka 80kg

Msonkhano wa Sinter:Zitofu 6 zotsukira mpweya zokhala ndi kukula kwa Φ600×800mm kuti zigwiritsidwe ntchito bwino, mphamvu ya mwezi uliwonse ndi matani 50 a maginito akuluakulu.

Machining mwatsatanetsatane:Makina opukusira amkati ndi akunja opitilira 20, makina opukusira a CNC ndi makina odulira waya okhala ndi kulondola kwa makina a ± 0.02mm

Zipangizo zogwiritsira ntchito maginito:Ma magnetizer a pulse okhala ndi mphamvu yoposa 50000J kuti azitha kudzaza mitundu yonse ya maginito akuluakulu a mphete

Labu yonse yoyesera:Ma gauss mita olondola kwambiri, zoyesera za flux, zowunikira za 3D magnetic field ndi zida zowunikira ming'alu zosawononga

Ukadaulo wolumikiza:Kulumikiza matailosi molondola kwambiri ndi mpata wa mpweya wolamulidwa pansi pa 0.1mm, womwe umagwirizana ndi magwiridwe antchito a maginito a monolithic

Mafotokozedwe Aukadaulo

Pansipa pali kukula kwathu koyenera kwa maginito akuluakulu a mphete ya neodymium. Zofunikira zazikulu kwambiri kapena zapadera zitha kusinthidwa kwathunthu ndi gulu lathu laukadaulo.

Kutha kupanga zinthu zazikulu:Kukanikiza kwa isostatic pamodzi ndi sintering yotentha kwambiri kumapanga mphete za monolithic mpaka 500mm OD, zomwe zimapitirira malire wamba a makampani a 200mm.

Kufanana kwabwino kwa maginito:Kusuntha kwa kristalo kumaletsa kusinthasintha kwa flux ya whole-ring mkati mwa ±3%, kuchotsa kuchotsedwa kwa maginito pang'ono ndi phokoso losazolowereka la kugwedezeka.

Njira yothetsera kusinthasintha:Kulumikiza matailosi m'zigawo kumapanga mphete zazikulu zopitirira mita imodzi m'lifupi, zomwe zimapangitsa kuti maginito azigwira ntchito mofanana ndi mphete za monolithic pamtengo wotsika.

Kukana kwambiri ming'alu:Fomula yabwino kwambiri ya rare earth ndi ma sinter curve okonzedwa bwino amachepetsa kupsinjika kwamkati, zomwe zimapangitsa kuti mphamvu ya makina ikhale yokwera ndi 20% kuposa avareji ya mafakitale.

Mitundu yosiyanasiyana ya maginito:Timathandizira maginito a axial,maginito a mphete okhala ndi maginito ozungulira, maginito a pole zambiri ndi kapangidwe ka Halbach ka mapangidwe apadera a maginito.

Maginito a Mphete ya Monolithic vs Segmented

Njira ziwiri zazikulu zopangira maginito akuluakulu okhala ndi mphete zili ndi ubwino ndi kuipa kwa maginito, mtengo ndi kulimba. Mutha kusankha zonse kutengera momwe mumagwirira ntchito.

Mayankho Akulu a Magnet Opangidwa Mwamakonda

Fullzen imayendetsa unyolo wonse wopanga mkati mwa nyumba wa maginito a mphete a NdFeB olumikizidwa, omwe amaphimba chitukuko cha nkhungu, kupanga, kupanga maginito ndi kuwunika kwathunthu magwiridwe antchito. Maulalo onse aukadaulo amawongoleredwa pawokha kuti akhazikitse kutumiza ndi khalidwe.

Msonkhano wopangira zinthu zopondereza:Makina 6 osindikizira okha, kutulutsa pachaka zidutswa 120 miliyoni, OD yayikulu 150mm

Msonkhano wopangira jakisoni:Makina 8 ojambulira jakisoni omwe amagwirizana ndi zomangira za PA6, PA12, PPS ndi epoxy

Msonkhano wodziyimira pawokha wa nkhungu:Zipangidwe zopangidwa mwamakonda zokhala ndi nthawi yogwira ntchito yoposa 500,000, masiku 7-15 otsogolera zipangidwe zatsopano

Zipangizo zamaginito okhala ndi mitengo yambiri:Ma magnetizer asanu a pulse othandizira radial, skewed ndi Halbach magnetization

Labu yonse yoyesera:Ma Gauss mita, fluxmeters, BH curve testers, CMM coordinate measure machine, high-temperature cycling chambers

Ukadaulo wopangira zinthu zosiyanasiyana:Phatikizani zitsulo, manja achitsulo ndi manja oteteza mu gawo limodzi la maginito

Pulogalamu ya Chitsanzo

Fullzen imapereka ntchito zoyesera zitsanzo za maginito akuluakulu a mphete ya neodymium, kuphatikiza zitsanzo zokhazikika za masheya ndi kukonza kwapadera kuti zitsimikizire magwiridwe antchito a maginito ndi kuyanjana kwa msonkhano musanapange zinthu zambiri.

Zitsanzo za masheya wamba:Mphete zokonzeka za Φ100–200mm zomwe zingaperekedwe mkati mwa masiku 3-5 ogwira ntchito, ndalama zolipirira zinthu zoyezera zimagwiranso ntchito.

Zitsanzo zojambula mwamakonda:Zimakonzedwa motsatira zojambula zanu zaukadaulo, zimatumizidwa mkati mwa masiku 15-30 ndi ndalama zolipirira zida kutengera zovuta zake.

Zitsanzo za chitsanzo zogawidwa m'magulu:Tsimikizirani kufanana kwa ma splicing ndi mphamvu ya makina, nthawi yotsogolera ndi masiku 20-35.

Malipoti onse a mayeso:Deta yowunikira miyeso, satifiketi ya maginito flux ndi kusanthula zinthu; malipoti oyesa ming'alu osawononga omwe mungasankhe.

Chitsanzo cha ndondomeko yobwezera ndalama:Ndalama zonse zoyezera ndi zitsanzo zimabwezedwa ngati oda yanu yochuluka ifika pa tani imodzi kapena kupitirira apo.

Chitsimikizo Chapamwamba & Ziphaso

Maginito akuluakulu a neodymium ndi zinthu zofunika kwambiri pa zipangizo zofunika kwambiri m'mafakitale. Mphamvu ya maginito yokhazikika komanso kudalirika kwa makina zimatsimikiza mwachindunji chitetezo cha makina. Fullzen imagwiritsa ntchito njira zonse zowongolera khalidwe kuyambira pa zinthu zosafunikira mpaka zinthu zomalizidwa.

Kulamulira zinthu zopangira:Zipangizo zopangira zinthu za rare earth zoyera kwambiri zokhala ndi kapangidwe ka batch, kuchuluka kwa mpweya ndi mayeso a defect musanapange

Kuwunika momwe zinthu zilili:Kutsata kwa sinter nthawi yeniyeni, kuyesa kwa maginito pa zidutswa zoyesera za uvuni kuti zitsimikizire kusasinthasintha kwa batch

Kuyang'anira zinthu zomalizidwa:Kuyang'ana kwathunthu 100% kwa miyeso, kusinthasintha ndi mawonekedwe; mphete zonse zazikulu zimadutsa kusanthula ming'alu yosawononga

Zikalata zovomerezeka padziko lonse lapansi: ISO9001:2015, IATF16949, RoHS, REACH

Mayeso odalirika a ukalamba:Kusintha kwa kutentha, kupopera mchere, kugwedezeka kwa kugwedezeka, kukalamba kwa maginito ndi kuyesa mphamvu yokoka

N'chifukwa Chiyani Muyenera Kusankha Fullzen Ngati Wogulitsa Magnet Wanu Wamkulu?

Ndi zaka 10 zogwira ntchito yofufuza ndi kukonza maginito olumikizidwa, Fullzen yapereka mayankho okhazikika a mphete ya maginito kwa makasitomala opitilira 200 a mota ndi masensa padziko lonse lapansi, kupereka maginito olumikizidwa opitilira 300 miliyoni onse.

Unyolo wonse wodziyimira pawokha wa mafakitale:Fomula yodzipangira yokha ya ufa, kapangidwe ka nkhungu, kupanga ndi kuyesa makina

Thandizo laukadaulo waukadaulo:Kuyeserera kwaulere kwa maginito ndi kukonza bwino pole kuti injini igwire bwino ntchito

Kukula kwa nkhungu mwachangu:Nthawi yochepa kwambiri yotsogolera zitsanzo ya masiku 7, 30% mwachangu kuposa nthawi yapakati yamakampani

Muyezo wokhwima wa khalidwe:CPK ≥1.33, kupotoka kwa flux pakati pa batch kumayendetsedwa mkati mwa ±3% pazinthu zamagalimoto

Mphamvu yopangira zinthu zosinthasintha:Kusintha kosavuta kuchokera ku magulu ang'onoang'ono oyesera kupita ku kupanga kuchuluka kwakukulu

Ma CD otetezeka a maginito:Makatoni oletsa maginito ndi mabokosi amatabwa kuti akwaniritse miyezo yoyendera katundu wamlengalenga ndi panyanja

Gulu la akatswiri odzipereka pambuyo pa malonda:Imelo ndi mauthenga oyankha maola 24, thandizo la pa intaneti likupezeka pa ntchito zazikulu

FAQ

Kodi maginito a mphete ya monolithic neodymium omwe mungapange ndi otani? Kodi mungagwire bwanji kukula kwakukulu?

Mphete zathu zolimba za neodymium zopindika zimafika mpaka 500mm OD ndi kutalika kwa 300mm. Pa ntchito zomwe zimafuna mainchesi opitilira 500mm, timapereka mayankho olumikizira matailosi ogawika m'magulu okhala ndi kukula kopanda malire. Mphete yathu yayikulu kwambiri yolumikizidwa yoperekedwa mpaka pano imafika mamita 2.2 OD, yokhala ndi magwiridwe antchito a maginito osunga mphete zoposa 95% za monolithic pomwe imachepetsa mtengo wonse kufika pa 50%–70%.

Kodi mungatsimikizire bwanji kuti maginito akuluakulu a mphete ali ndi mphamvu zofanana ndi maginito? Kodi mumayesa bwanji?

Fullzen imalamulira kupotoka kwa flux mkati mwa ±3% ya maginito amodzi akulu a mphete, bwino kwambiri kuposa avareji ya makampani ±5%. Mzere uliwonse womalizidwa umayesedwa ndi ma gauss a mfundo zambiri komanso kuyang'aniridwa kwathunthu kwa flux. Pazofunikira kwambiri, titha kupereka ma diagram athunthu a 3D magnetic field distribution kuti tiwunikenso bwino malo.

N’chifukwa chiyani mphete zazikulu za neodymium zimasweka mosavuta? Kodi mumapewa bwanji ming’alu yobisika?

Mizu yosweka chifukwa cha kupsinjika kwamkati komwe kwasonkhanitsidwa panthawi yopopera ndi kupsinjika kwamakina panthawi yopopera kwa CNC. Kukula kwakukulu kumabweretsa chiopsezo chachikulu cha kupsinjika. Fullzen imathetsa izi kudzera mu njira zinayi: kukanikiza kofanana kwa isostatic, kutentha pang'onopang'ono kwa sinter & ma curve ozizira kuti achepetse kupsinjika, kuzama kocheperako kwa 0.1mm single grinding, ndi 100% crack scanning yosawononga maginito onse omalizidwa akuluakulu.

Kodi ndi njira ziti zogwiritsira ntchito maginito pa maginito akuluakulu ozungulira? Kodi mungapange mitengo ingati?

Timapereka maginito a axial, maginito a mphete okhala ndi maginito a radially, maginito ozungulira a multi-pole (8/12/24/48 pole common) ndi mapangidwe apadera a Halbach array. Kuchuluka kwa pole kulibe malire okhwima, oletsedwa kokha ndi kukula kwa coil ya magnetizer ndi kukula kwa mphete. Zipangizo zathu zimathandiza maginito okwana 120 a mphete za OD za 500mm zokhala ndi kulondola kwa pole arc ±0.5°.

Kodi mumatumiza bwanji maginito amphamvu kwambiri? Kodi mayendedwe amachepetsa mphamvu ya maginito? Kodi ndalama zotumizira zimakwera mtengo?

Mphete zamphamvu za neodymium zimafuna ma CD oteteza maginito kuti zikwaniritse miyezo yapadziko lonse lapansi yachitetezo cha mayendedwe (mphamvu ya maginito yakunja yochepera 200Gs). Njira yopangira maginito ya Fullzen imagwiritsa ntchito thovu lamkati, chivundikiro chapakati cha maginito choteteza maginito ndi chilimbikitso chakunja cha matabwa olimba, mogwirizana ndi malamulo otumizira mpweya ndi nyanja. Kutumiza kwachizolowezi sikuchotsa maginito; kuchotsa maginito kumachitika kokha pamwamba pa kutentha kogwira ntchito kapena mphamvu yamphamvu ya maginito yakunja. Tipereka dongosolo lotsika mtengo kwambiri la zinthu kutengera kulemera ndi njira yomwe mumakonda yotumizira.

Kodi mungapereke chithandizo chaulere pakupanga maginito? Ndi magawo ati omwe ndikufunika kupereka?

Akatswiri athu opanga maginito amapereka kukula kwaulere komanso chithandizo cha FEA simulation. Chonde gawanani zambiri zoyambira kuphatikiza mphete ya OD/ID/kutalika, kutentha kwa malo ogwirira ntchito, magnetic flux kapena surface gauss yofunikira, mtundu wa maginito, njira yoyikira ndi kugwiritsa ntchito cholinga. Tikupangira magiredi ofanana a maginito, mapulani a kapangidwe kake ndikupereka kuyerekezera mtengo mkati mwa maola 24.

Kodi kuchuluka kwa maginito akuluakulu a mphete ndi kotani? Kodi ndingathe kuyitanitsa maoda ang'onoang'ono oyesera?

MOQ ya kukula kwa mphete yayikulu yokhazikika ndi gawo limodzi loyesera zitsanzo; kupanga kwakukulu MOQ kumakhala pakati pa zidutswa 10–50 kutengera kukula kwake. Mphete zosakhazikika zimafuna nkhungu zatsopano kotero kuchuluka kwa oda yoyesera kudzasinthidwa moyenerera. Timalandila maoda ang'onoang'ono a prototype kuti zinthu zisinthidwe ndipo timapereka ntchito yosungira zinthu kwa makasitomala anthawi yayitali.

Kodi mphamvu ya makina a maginito ozungulira olumikizidwa ndi waya ndi yodalirika? Kodi matailosi amasweka mosavuta akamazungulira mwachangu?

Chitetezo cha makina ndicho chinthu chofunikira kwambiri pakupanga mphete yolumikizidwa. Fullzen imagwiritsa ntchito chitetezo cha zigawo zingapo: makina olumikizira matailosi olondola kwambiri okhala ndi mipata yolumikizira ≤0.1mm yolumikizidwa ndi guluu wamphamvu kwambiri, manja achitsulo chosapanga dzimbiri kapena chozungulira cha kaboni kuti chigwirizane ndi radial, zitsulo zamkati zachitsulo zolimbitsa kapangidwe kake, kuphatikiza bolt kapena kusokoneza komwe kumakwaniritsa makina ngati chitetezo chachiwiri. Mphete zathu zolumikizidwa zadutsa mayeso othamanga kwambiri komanso osinthasintha osakwana 15,000 RPM ndipo zimagwira ntchito mokhazikika m'magalimoto othamanga kwambiri amalonda.

Zogulitsa Zokhudzana ndi Mphete ya Maginito

Fufuzani mitundu yonse ya maginito a mphete ya neodymium kuti mupeze mayankho ofanana ndi maginito a zida zanu.

Maginito a Mphete ya Neodymium- Kukula kwakukulu kumaphatikizapo mitundu yonse ya maginito, mitundu ya maginito ndi miyeso yokhazikika

Maginito a Mphete Yokhala ndi Maginito Ozungulira- Maginito a mphete ya radial okhala ndi mitengo yamkati ndi yakunja ya ma mota ndi masensa

Maginito a Mphete ya N52 Neodymium- Mtundu wapamwamba kwambiri wopangidwa ndi zinthu zambiri zokhala ndi mphamvu ya 52 MGOe, woyenera mapangidwe ang'onoang'ono

Maginito a Mphete Yokhala ndi Kauntala- Mabowo obooledwa kale kuti azitha kuyika bolt mosavuta pamakina

Pemphani Mtengo Wanu Waulere Toda

Gawani zomwe mukufuna kukula kwa maginito a mphete yayikulu, zofunikira pakupanga maginito, ndi tsatanetsatane wa momwe mungagwiritsire ntchito zida. Gulu lathu laukadaulo la Fullzen lidzakutumizirani yankho la maginito a mphete yayikulu ya neodymium komanso mtengo wovomerezeka mkati mwa maola 24.