Maginito a Neodymium Disc mu Sensor ndi Motor Design: Buku Lotsogolera Kusankha

Monga wopanga maginito a neodymium wodziwa bwino ntchito yake ya OEM kwa zaka zoposa 12,Ukadaulo wa FullzenAmalandira mafunso ambiri kuchokera kwa mainjiniya a magalimoto, masensa ndi magalimoto omwe akufuna maginito ofanana ndi maginito a rare earth. Kukula kwa maginito kosayenera, giredi kapena maginito nthawi zambiri kumabweretsa chizindikiro chosakhazikika cha sensa kapena magwiridwe antchito otsika a injini. Mu bukhuli, timagawa masensa akuluakulu ndi mitundu ya magalimoto imodzi ndi imodzi, kuyika magawo ofanana a maginito a maginito a maginito ndi deta yeniyeni yoyezera mphamvu yokoka, ndikupereka njira zosavuta kugwiritsa ntchito zowerengera. Timathandizanso kukula kosinthidwa, kupindika ndi maginito kuti tikwaniritse zofunikira zapadera za kapangidwe ka mafakitale, ndi zinthu zotsimikizika za RoHS & REACH zomwe zikupezeka pamaoda apadziko lonse lapansi komanso zitsanzo za zitsanzo.

 

Kufananiza Pakati: Maginito a Disc a Magulu Atatu Akuluakulu a Sensor

 

Mafotokozedwe a Magnet a Disc Ovomerezeka a Hall Effect Sensor

Ma sensor a Hall-effect position ndi speed sensors amalamulira ma automation assemblies a magalimoto ndi mafakitale, kudalira compact disc neodymium kuti iyambe kuyambitsa mphamvu ya maginito yokhazikika. Pa ma module ambiri a Hall omwe ali ndi PCB otsika, mainjiniya athu nthawi zambiri amapereka malingaliro a kukula kwa ma disc kuyambira 2mm mpaka 12mm m'mimba mwake ndi makulidwe a 1mm ~ 5mm; ma grade a standard N35 kapena N42 sintered amakhala ndi malo oyenera pakati pa kutulutsa kwa maginito ndi mtengo wa zinthu zopangira. Axial magnetization imakhalabe chisankho chokhazikika chokhazikitsa choyima, pomwe nickel plating yopyapyala imaletsa dzimbiri pamwamba pa nyumba zotsekedwa za sensor. Ma sensor a Hall a grade automotive omwe amagwiritsidwa ntchito pansi pa mainjini amasinthidwa kukhala mitundu ya N35SH yotentha kwambiri kuti apewe kusinthasintha kwa kutentha popanda kusokoneza magetsi.

 

Kusankha kwa Reed Switch Sensor Neodymium Disc Standard

Maswichi ang'onoang'ono a bango amagwiritsidwa ntchito kwambiri pozindikira malo a zitseko, maloko achitetezo a zida zapakhomo ndi zida zowunikira kuyenda kwa madzi. Mosiyana ndi ena a Hall, zida za bango zimafuna mphamvu ya maginito kuti zitseke mkati mwa chitsulo, kotero maginito a disc okhuthala pang'ono amakondedwa. Mapangidwe ambiri a bango nthawi zonse amagwiritsa ntchito ma disc a Ø3 ~ Ø8mm okhala ndi makulidwe kuyambira 2mm mpaka 4mm; mtundu woyambira wa N35 umagwira ntchito bwino pamakonzedwe a kutentha kwamkati, ndipo epoxy coating imalowa m'malo mwa nickel pamene zipangizo zikuyang'anizana ndi malo ogwirira ntchito okhala ndi chinyezi. Opanga ayenera kupewa maginito akuluakulu chifukwa maginito ambiri angayambitse kuphulika kwa bango pafupi ndi njira zozungulira zapafupi.

 

Lamulo Lofananiza Magnet a MR Sensor Rare Earth Disc

Masensa a Magnetoresistive (MR) amapereka kulondola kwapamwamba kwambiri pakuwerengera kozungulira kwa liwiro lalikulu mu zida zolondola ndi mayunitsi owongolera magalimoto atsopano, maginito okhazikika komanso ofanana ozungulira ma chips ozindikira. Ma mafomu athu ogwiritsira ntchito pamalopo amatsimikizira kuti maginito a disc a Ø4mm mpaka Ø10mm ophatikizidwa ndi giredi ya N42 kapena N45 amapereka mikhalidwe yabwino yogwirira ntchito; maginito olamulidwa a axial amatsimikizira kufalikira kofanana kwa malo ozungulira malo ozindikira a MR. Pa ma module a MR ophatikizidwa okhala ndi malo ochepa mkati, timachepetsa makulidwe a disc mpaka 1.2mm pomwe tikukweza giredi pang'ono kuti tichepetse voliyumu ya maginito yotsika.

 

Kusankha Magnet a Disc kwa Mitundu Yosiyanasiyana ya Magalimoto Amafakitale

 

BLDC Brushless DC Motor Disc Magnet Giredi & Magnetization

Ma mota ang'onoang'ono a BLDC ozungulira akunja a mafani apakhomo, mapampu ang'onoang'ono amadzi ndi zida zamagetsi zonyamulika nthawi zambiri amaika disc neodymium pamafelemu a rotor. Axial magnetization imagwirizana ndi zomangamanga za axial-flux BLDC, pomwe ma disc afupiafupi a cylindrical amafanana ndi kapangidwe ka rotor yamkati ya radial-flux. N35 ndi N42 zimakhala zodziwika bwino pa BLDC yozungulira kutentha kwabwinobwino, ndipo N38SH yokwera kutentha kwambiri imasungidwa pa mota zomwe zimayenda pansi pa kutentha kosalekeza kwa 120℃. Kupatula zidutswa za disc zodziyimira payokha,maginito a silinda ya neodymium a rotor yaying'ono ya motaZimagwira ntchito ngati njira zina pamene opanga akufuna kutalika kwa maginito kuti akweze mphamvu ya injini yonse.

 

Malangizo a Kukula kwa Disiki Yoyendetsedwa ndi Stepper Motor

Ma micro stepper motors a zida zachipatala, osindikiza aofesi ndi zida zoyesera bwino nthawi zambiri amagwiritsa ntchito maginito ang'onoang'ono a disc omwe amakhazikika pa central rotor shafts. Zofotokozera za disc zokhazikika zimaphimba kukula kwa Ø2mm ~ Ø6mm, komabe mapulojekiti ambiri opangidwa mwapadera a stepper amafuna kusintha kwa dayamita yakunja kapena makulidwe osakhala achizolowezi malinga ndi kukula kwa dayamita ya rotor. Ngati kukula kokhazikika komwe kwakhazikitsidwa kale sikukugwirizana ndi zoletsa za malo amakina, makasitomala amatha kugwiritsa ntchito njira zosinthika zomwe timakonza popanga prototype.

 

Servo Motor High Temperature Resistant Disc Magnet Option

Ma miniature closed-loop servo motors omwe amagwiritsidwa ntchito m'malo olumikizirana a robotic ndi ma spindles opangidwa okha amapempha maginito a disc osatentha kuti azigwira ntchito nthawi ndi nthawi. Ma servo builds apamwamba amagwiritsa ntchito ma N35UH kapena N40UH ultra-high-temperature grade grade grade yokutidwa ndi chitetezo cha nickel triple-layer. Pazida zazikulu za servo zamafakitale zokhala ndi mawonekedwe ozungulira,maginito a annular ring rare earth a zida zazikulu za servonthawi zambiri zimagwirizanitsidwa ndi ma disc kuti zikonze bwino kapangidwe ka rotor magnetic circuit.

 

Buku Lotsogolera Kusankha Magnet Giredi & Surface Coating ndi Malo Ogwirira Ntchito

 

N35/N42/N45/N52 Kusiyanitsa kwa Magwiridwe Antchito ndi Mtengo

Nthawi zambiri timakumana ndi chisokonezo chosankha magiredi kuchokera ku magulu opanga ma genera ochokera kumayiko ena, kotero Fullzen imasankha mipata yayikulu pakati pa ma gredi anayi akuluakulu a ma disc amalonda. N35 ili ndi mtengo wopikisana kwambiri wa mayunitsi a sensor yamkati komanso ma mota otsika katundu; N42 imalinganiza zinthu zamagetsi zamagetsi ndi mitengo yamapulojekiti ambiri odziyimira pawokha. N45 imakweza ma residual flux a masensa a MR olondola kwambiri komanso BLDC yaying'ono yogwira ntchito bwino; N52 yapamwamba kwambiri ili ndi mtengo wapamwamba wa Br koma imabwera ndi mtengo wapamwamba kwambiri wazinthu zopangira, makamaka pazida zazing'ono kwambiri pomwe malo oyika maginito ndi ochepa kwambiri. Mndandanda wa SH/UH wotentha kwambiri umasiyana ndi mndandanda wamba ndipo umatchulidwa padera malinga ndi zomwe kasitomala akufuna.

 

Zinthu Zofunika Zokhudza Kuphimba Nickel/Epoxy/Zinc

Chophimba cha nickel chokhala ndi zigawo zitatu chili pamwamba pathu chodziwika kwambiri cha maginito a disc omwe amatumizidwa kunja, chomwe chimalimbana ndi okosijeni pansi pa mikhalidwe yanthawi zonse yamkati komanso chinyezi pang'ono kuti chigwirizane ndi miyezo ya EU RoHS yowunikira. Chophimba cha epoxy chimadziwika bwino ndi zida zakunja kapena zomwe zimamwa madzi monga masensa a zida za m'munda ndi zida zakunja zamagalimoto, zomwe zimapangitsa kuti madzi amvula ndi utsi wowononga azizire. Chophimba cha zinc chotsika mtengo chimagwira ntchito kokha kuzinthu zogwiritsidwa ntchito m'nyumba zomwe sizimafunikira kwambiri zomwe sizimafunikira nthawi yayitali kuti zisawonongeke, zomwe sizimalimbikitsidwa kawirikawiri pamapulojekiti ovomerezeka otumiza kunja omwe akuyang'ana misika yaku Europe ndi North America.

 

Kuwerengera Mphamvu Yokoka Magnet ya Disc & Deta Yeniyeni Yoyezera

 

Fomula Yowerengera Mphamvu Yokoka Yosavuta Yopezera Mapangidwe

Ngakhale pulogalamu yaukadaulo yoyeserera maginito imapereka deta yolondola kwambiri yokhudzana ndi mphamvu yolumikizira ndi kukoka, gulu lathu laukadaulo limafotokoza mwachidule njira yosavuta yoyesera yowerengera kapangidwe ka mainjiniya koyambirira popanda kukhazikitsa njira yovuta yoyeserera. Mphamvu yokoka yoyipa (kg) ≈ Malo olumikizirana ndi disc (cm²) × coefficient ya Remanence; coefficient imasinthasintha kutengera mtunda wa kalasi ndi kusiyana kwa mpweya pakati pa maginito ndi chidutswa chachitsulo chokokedwa. Kukula kwa mpweya woyipa kumachepetsa mwachindunji kutulutsa kwenikweni kwa kukoka, zomwe opanga atsopano ambiri amanyalanyaza pokonzekera kapangidwe koyambirira.

 

Deta Yoyesera Yeniyeni ya Fullzen Lab ya Magnets a Common Size Disc

Labu yathu yoyesera mkati imamaliza kuyesa kwa mphamvu yokoka ya ma disc odziwika bwino okhala ndi kutentha kokhazikika komanso mpweya wopanda mpweya. Mwachitsanzo, diski yokhala ndi nickel ya Ø5×3mm N35 imafika pa mphamvu yokoka ya 1.1kg; diski ya Ø8×4mm N42 imafika pa mphamvu yoyezera ya 2.3kg. Malipoti onse oyesera a labu amatha kulumikizidwa pamodzi ndi ma invoice amalonda kuti achotsedwe ndi kasitomala komanso kuyang'aniridwa kwa kasitomala komwe kukubwera ku fakitale kuti akwaniritse zofunikira za kafukufuku wa ogulitsa padziko lonse lapansi.

 

Utumiki wa OEM wa Disc Magnet Wopangidwa Mwamakonda kuchokera ku Fullzen Technology

 

Kukula Kwapadera, Kukhazikitsa Magnetization & Kulekerera Thandizo

Si mapangidwe onse a masensa ndi injini omwe amagwirizana ndi miyeso yokhazikika ya maginito a disc, zomwe zimakakamiza opanga mapulogalamu ambiri kuti asinthe mawonekedwe awoawo. Timapereka chithandizo chosinthika cha chitukuko chomwe chimaphatikizapo mainchesi akunja osakhazikika, makulidwe, maginito opangidwa mwamakonda komanso kulekerera kolimba kwa mawonekedwe pa zojambula zamakina za kasitomala. Kuti mupeze zofunikira zapadera kuchokera kuzinthu zomwe zimayikidwa nthawi zonse, ogula amatha kupezamaginito a neodymium opangidwa mwamakondandi zojambula zopangidwa mwaluso zomwe zatsimikiziridwa ndi gulu lathu la mainjiniya musanatsegule nkhungu mwalamulo.

 

Ndondomeko Yotsanzira & Nthawi Yotsogolera Yopangira Zambiri

Fullzen imagawa mgwirizano wa polojekitiyi m'magawo oyeserera zitsanzo ndi kupanga zinthu zambiri kuti achepetse chiopsezo cha makasitomala pasadakhale. Zitsanzo zazing'ono zoyesera kuti zitsimikizire kapangidwe kake zitha kukonzedwa mkati mwa masiku 3-5 ogwira ntchito pazinthu wamba, pomwe zitsanzo za disc zapadera zimatenga masiku 7-10 kuti zipangidwe zatsopano za nkhungu. Pambuyo poti chitsimikizo cha chitsanzo chadutsa mayeso a labu ya kasitomala, nthawi yokhazikika yotsogolera kuyitanitsa zinthu zambiri imakhala pafupifupi masiku 12 mpaka 18 ogwira ntchito kutengera nthawi yopangira pamwezi, ndipo timatsatira kutsatira RoHS & REACH pamagulu onse otumizidwa kupita kumayiko aku Europe ndi America.