Magnetization yeAxial vs Diametral: Ndeipi Nzira yeKushandisa Magnet yeDisc yako?

Kusarudzamagineti edhisiki re neodymiumzvinoda kufungwa nezvako kupfuura dhayamita, ukobvu uye giredhi remagineti chete. Kune akawanda masensa nemamota, kurongeka kwemagnetization kunotungamira zvakananga kana dhizaini yako ichigona kupa mashandiro anotarisirwa. MaDisc magnets ane mirayiridzo yemagnetization isina kuenderana anogona kukonzera data remasensa risina kunaka, kushanda zvakanaka kwemota kana kugoverwa kwesimba remagineti kusingafungidzike.

At Tekinoroji yeFullzen, tinowanzo tsigira mainjiniya e sensor, vagadziri vemota, uye timu dzekugadzira dzeOEM mukusarudza nzira chaiyo yemagnetization yemapurojekiti akagadzirwa. Gwaro iri rinotsanangura mutsauko uripo pakati pe axial ne diametral magnetization, rinoenzanisa maitiro avo ekushanda, uye rinoratidza kuti kurongeka kwega kwega kunoenderana sei nemashandisirwo chaiwo.

Chii chinonzi Magnetization Direction?

Kurongeka kwemagineti kunoreva kurongeka kwemapore emagineti mukati memagineti anogara aripo. Kunyangwe kana magineti maviri aine saizi dzakafanana uye giredhi rezvinhu, marongerwo awo emagineti anogona kusiyana zvakanyanya zvichienderana nehurongwa hwawo hwemagineti.

Kune magineti e neodymium disc, nzira mbiri dzinonyanya kushandiswa dzemagineti ndedze axial ne diametral magnetization.

Kugadzira Magnetization yeAxial

Mumagineti edhisiki ane magineti akaenzana, danda rekuchamhembe riri padivi rimwe rakati sandara uye danda rekumaodzanyemba riri padivi rakati sandara rakapesana.

Simba remagineti rinofamba nepakati pehukobvu hwemagineti.

Hunhu hunosanganisira:

* Simba remagineti rinodhonza panzvimbo dzakati sandara
* Kugoverwa kwesimba remagineti kwakaenzana
* Kubatanidzwa kuri nyore mumisangano yeHall effect sensor
* Kuoma kwekugadzira kwakaderera

Axial magnetization ndiyo sarudzo yakajairika yema magnets mazhinji e disc anoshandiswa mumaindasitiri uye mumashandisirwo emagetsi.

Magnetization yedhayamita

Mune magineti edhisiki ane magineti akawanda, mativi ekuchamhembe nekuchamhembe ari pamativi akasiyana edhayamita.

Simba remagineti rinofamba nepakati pedhayamita kwete kuburikidza neukobvu.

Hunhu hunosanganisira:

* Kugoverwa kwesimba remagineti padivi nepadivi
* Yakanakira kutenderera kwekuona
* Zvakajairika mu encoders uye masisitimu ekuona nzvimbo
* Zviri nani kukodzera kutenderera kwemagineti

Kugadzira magineti eDiametral kunoda magineti akanyanya kushandiswa uye kazhinji hazviwanzoitiki sekugadzira magineti eAxial.

Kugadzira Magnetization yeRadial

Kunyangwe radial magnetization ichiwanzobatanidzwa ne ring magnets, zvakakosha kutaura nekuti vazhinji vanogadzira mota dzeBLDC vanosangana nayo panguva yekugadzira rotor.

Mukushandiswa kwazvino, radial magnetization inogadzira patani yemunda yakafanana nediametral magnetization asi inogovera simba remagineti rakatenderedza denderedzwa rerotor.

Kugadziriswa uku kunoshandiswa zvakanyanya mumamota eDC asina mabhurashi anoshanda zvakanyanya.

Magnetization yeAxial vs Diametral: Kuenzanisa kwehunyanzvi

Kuenzanisa kunotevera kunoratidza musiyano mukuru uripo pakati pemafungiro maviri aya.

Kubva pane zvakaitika kwatiri mukugadzira, sarudzo yacho inowanzoenderana nesimba remagineti asi kuti simba remagineti rinoshanda sei nezvinhu zviri pedyo.

Kune mashandisirwo anoda masisitimu akakombama akaomesesa, mainjiniya vanowanzo sanganisa diametral magnetization nemagineti ane silinda yakasimba kwazvokuti uwane hunhu hwakananga hwemagineti.

Data reMagineti reMunda weMagineti kubva kuFullzen Technology

KuFullzen Technology, tinogara tichiyera huwandu hwemagnetic flux mumatanho akasiyana-siyana emagnetization panguva yekusimbisa chigadzirwa.

Kuedzwa kwedu kwemagineti eN42 disc akafanana kwakaratidza zvakati wandei zvakakosha:

Ruzivo urwu runosimbisa zvinoonekwa nemainjiniya mazhinji panguva yekuongorora:

Kugadzira magineti akabatana (axial magnetization) kunogadzira simba rakasimba rekudhonza zvakananga, nepo kugadzira magineti akabatana (diametral magnetization) kuchigadzira simba remagineti rinotenderera rinobatsira zvikuru pakuona nzvimbo uye kudzora kufamba.

Gwaro reKufananidza Mashandisirwo

Kusarudza nzira chaiyo kunova nyore zvikuru kana ikaongororwa nekushandiswa.

MaSensor eHoro

Ma sensor eHall anowanzo da simba remagineti rinofungidzirwa rinopfuura zvakananga nepakati pechinhu chinonzwa.

Kazhinji, axial magnetization inopa:

* Simba remagineti rakagadzikana
* Kurongeka kwe sensor kuri nyore
* Kugadzikana kwechiratidzo kwakasimba

Nekuda kwechikonzero ichi, axial magnetization inoramba iri sarudzo inosarudzwa kune akawanda magadzirirwo eHall sensor.

Makodheti eRotary

Marotary encoders anovimba nekuchinja nzvimbo dzemagnetic field panguva yekutenderera.

Kugadzira magineti edhayamita kunogadzira patani yemunda inochinjana inodiwa kuti pave nemhinduro chaiyo yekutenderera.

Maitiro akajairika anosanganisira:

* Rotary encoders
* Masensa enzvimbo
* Zvishandiso zvekuyera zveAngular
* Masisitimu ekugadzirisa otomatiki nemazvo

BLDC Outer Rotor Motors

Vagadziri vemota dzeBLDC vanowanzo shandisa mhete dzine magineti dzakaita radially nekuti dzinopa simba remagineti rinogara richitenderedza denderedzwa rerotor.

Mukukurukurirana kwakawanda kwekugadzira, radial magnetization inogona kutariswa seyakafanana nehurongwa hwemapombi akawanda.

Ichi ndicho chimwe chikonzero nei mainjiniya mazhinji achisarudzamagungano emhete dzemagineti akanyatsojekapakugadzira masisitimu emota asingashandise mabhurashi anoshanda zvakanyanya.

Zvikanganiso Zvakajairika Zvinofanira Kudziviswa Nemainjiniya Pakugadzira

Kusarudza Magnet Grade Usati Watanga Kutarisa

Mapurojekiti mazhinji anotarisa zvakananga pamagiredhi eN35, N42, kana N52.

Zvisinei, nzira isiriyo yemagnetization haigoni kubhadharwa nekuwedzera simba remagineti.

Kurongeka kunofanira kugara kuchitsanangurwa usati wapedzisa giredhi remagineti.

Kuregeredza Kuiswa kweSensor

Sensor yeHall yakaiswa zvisirizvo kana ichienzaniswa nematanda emagineti inogona kugadzira masaini asina simba kana asina kugadzikana.

Nzira yemagnetization inofanira kuongororwa nguva dzose pamwe chete nekuiswa kwesensor.

Kutarisa Zvipingamupinyi Zvekugadzira

Kugadzira magineti padivi pedhayamita kunogona kuda maturusi akasarudzika uye nguva yekuwedzera yekugadzirisa.

Kune mapurojekiti eOEM ane huwandu hwakawanda, izvi zvinogona kukanganisa nguva yekushanda uye mutengo.

Rondedzero yeMagadzirirwo eMagineti eDisiki Yakagadzirwa Nemunhu

Tisati takumbira mutengo, tinokurudzira kusimbisa zvinotevera:

Makuriro emagineti

* Dhayamita
* Ukobvu
* Zvinodiwa zvekushivirira

Giredhi reMagineti

* N35
* N42
* N52
* Magiredhi ekupisa kwakanyanya

Kuputira Pamusoro

* Nickel
* Zingi
* Epoxy
* Parylene

Nzvimbo Yekushanda

* Tembiricha yemhando yepamusoro
* Kuratidzwa kwehunyoro
* Zvinodiwa zvengura

Kutungamirirwa kweMagineti

* Axial
* Dhayamita
* Radial
* Matanda akawanda

Pakati pezvinhu zvese zvinodiwa, kutungamira kwemagnetization kunowanzo tariswa zvakanyanya uye kwakanyanya kuoma kugadzirisa mushure mekugadzirwa.

Mashandisirwo Anoitwa Tekinoroji yeFullzen muMainjiniya Kugadzirisa Magnet Orientation

KuFullzen Technology, tinoshanda pamwe chete nevagadziri veOEM, makambani ekugadzira otomatiki, vagadziri vemasensa, uye vagadziri vemota kuti tive nechokwadi chekuti magineti akakodzera asarudzwa usati watanga kugadzira.

Chikwata chedu cheinjiniya chinobatsira vatengi nekushandisa magnetic field simulation, prototype validation, tolerance evaluation, uyemhinduro dzemagineti dzakagadzirwakune zvikumbiro zvehunyanzvi.

Nekuongorora kugoverwa kwemunda pamwe chete nehukuru uye giredhi remagineti, mainjiniya anogona kuderedza kutenderera kwekugadzirwa, kuvandudza mashandiro ehurongwa, uye kudzivirira kugadzira patsva kunodhura.

Mhedziso

Pakuenzanisa axial vs diametral magnetization, hapana imwe sarudzo iri nani kune vese. Sarudzo chaiyo inoenderana nekuti simba remagineti rinofanira kushanda sei nemasensor, motors, uye zvikamu zvakapoteredza.

Kune maHall sensors uye maapplication ekubata zvakananga, axial magnetization inowanzo kuve mhinduro inosarudzwa.

Kune vanotenderedza maencoder, vanonzwa nzvimbo, uye masisitimu ekutenderera, diametral magnetization inowanzopa mashandiro akanaka.

Kunzwisisa musiyano uyu pakutanga kwekugadzirwa kunogona kuvandudza zvakanyanya kuvimbika kwechigadzirwa uye kuderedza mari yekugadzirwa.

Kune mapurojekiti emagineti edhisiki re neodymium akagadzirwa nemaoko, kusarudza nzira chaiyo yekuisa magineti kazhinji ndiko kusiyanisa pakati pedhizaini inoshanda zvakanaka nedhizaini inoshanda zvakanaka.