Chii Chaunofanira Kusimbisa Usati Waraira Magnets eRing?

Zvidimbu Zvikuru Zvekusimbisa Usati Waraira

Heino hurukuro yandakaita mwedzi wapera nemutengi akandifonera ndichishungurudzika. "Mhete dzakapinda, asi hadzitsvedzerere pamugodhi." Ndakamubvunza mufananidzo wake. Akanga ataura dhayamita yemukati pa10 mm. Mugodhi wacho waiva 10 mm. Hapana kushivirira. Hapana kutaurwa nezvekukora kwekufukidza. Mhete dzaakagamuchira dzaive nema microns makumi maviri e nickel pamusoro pese, kusanganisira gomba remukati. Iyo 10 mm ID yakava 9.96 mm. Hapana chakakodzera. Ndosaka uchisimbisa specs usati waraira, kwete mushure mezvo.

Zviyero uye Kushivirira

Magineti erin'i ane nhamba nhatu dzinokosha: dhayamita yekunze (OD), dhayamita yemukati (ID), uye ukobvu. Asi nhamba iri padhirowa haisiriyo nyaya yese. Kushivirira ndiko kunoita kuti ive yechokwadi. Dhirowa inoti "ID: 10 mm" haina kukwana. Dhirowa inoti "ID: 10 mm +0.05/-0.00" inoudza chitoro chimwe chinhu chinobatsira. Zvakakosha kusimbisasaizi yemagineti yemheteuye kushivirira kuti uve nechokwadi chekuti system yako yakakodzera.

PaunorairaMagneti eNeodymium Ring, gara uchizvibvunza kuti: chii chakanyanya kundinakira? Kana ID iri diki, rin'i haishande. Kana yakakura zvakanyanya, rin'i inodedera. Kune maapplication e press-fit, vamwe vatengi vanokumbira kuti gomba remukati rifukidzwe panguva yekupenda. Izvi zvinoreva kuti simbi isina chinhu inoramba yakafumurwa mukati. Hapana ukobvu hwekupenda hunokanganisa kukwirira kwayo. Takaita izvi kune vatengi vaida nzvimbo chaiyo yekubvisa shafts dzesimbi dzisina ngura. Inoshanda, asi unofanira kuikumbira pachine nguva.

Kutungamirirwa kweMagineti

Iyi inogumbura vanhu nguva dzese. Magineti yeringi inogona kushandiswa nemagneti nenzira mbiri huru: axial (kuchamhembe kune rumwe rutivi rwakati sandara, kumaodzanyemba kune rumwe) kana diametric (kuchamhembe kune rumwe rutivi rweringi, kumaodzanyemba kune rumwe rutivi). Dzinotaridzika zvakafanana kunze. Asi kana ukaraira axial paunenge uchida diametric, assembly yako haizoshande.

Ndinoyeuka mutengi akagadzira pombi ine magnetic coupling. Akaraira ma rings asina kutsanangura magnetization. Kazhinji aiwanzova axial. Aida diametric. Ma rings akaonekwa, akaaisa mu coupling, uye hapana chakaitika. Hapana torque transfer zvachose. Aifanira kubvisa batch yese ndokurongedzazve ne rightnhungamiro yemagnetization yemagineti emheteyakanyorwa zvakajeka padhirowa. Chikanganiso ichocho chakamutorera mavhiki matatu uye mari yekutumira zvinhu nekukurumidza.

Magiredhi Ezvinhu

Munhu wese anoda N52 nekuti nhamba yacho yakakura. Asi hechino chisiri kutaurwa nekatariro. Kukwirira kwepamusoro zvinoreva kuti haichabatiki. Magineti eN52 anotsemuka uye anopwanyika zviri nyore pane N42. Kune magineti yerin'i inodonhedzwa kana kuroverwa, N42 inogona kugara kwenguva yakareba kunyangwe isina simba.

Ndakanga ndine mutengi muchitoro chemotokari aikumbira N52 kuti vagadzire magineti avakavaka. Mukati memwedzi mumwe chete, magineti akatsemuka nekuda kwekuvhunduka kwemugwagwa. Takaachinjanisa nemagineti eN42 - akakura zvishoma kuti agadzire simba rekudhonza - uye kutyoka kwacho kwakamira. Chidzidzo chii? Sarudza giredhi rinoenderana nekushandiswa kwako chaiko, kwete pepa rekuongorora chete. Tembiricha inokoshawo. Magineti akajairika anotanga kurasikirwa nesimba pamusoro pe80°C. Kana magineti ako ari pedyo neinjini kana bhenji rekuwelding, unoda zvinhu zvinopisa zvakanyanya. Mutengo wacho unorwadza, asi kwete zvakanyanya sekutsiva batch yese.

 

Zvinofanira Kuzivikanwa Nevatengi Nezvemachira

Magineti ye neodymium ring isina chinhu inokurumidza kuita ngura. Siya imwe pabhenji rakanyorova husiku hwese, uye uchaona madonhwe eorenji mangwanani. Ndosaka machira ekupenda aripo. Asi haasi machira ese anoshanda pabasa rega rega.

Mhando dzeKuputira

Une sarudzo nhatu huru. Nickel ndiyo yakajairika. Iine mativi matatu - nickel, copper, nickel - inopa simba rekudzivirira ngura kushandiswa mumba. Yakaoma, inopenya, uye inotora nguva yekushanda zvakanaka. Epoxy yakasimba. Kazhinji inhema kana grey yakasviba, yakabikwa. Inobata makemikari nehunyoro zviri nani pane nickel. Ndakaona ma epoxy rings achigara kwemwedzi yakawanda mumatangi e coolant. Zinc ndiyo yakasarudzwa zviri nyore. Yakatetepa, yakachipa, uye yakanaka chete kune nzvimbo dzakaoma. Ikweshe, uye ngura inotanga pasi.

Kana ukashandisa panze kana mumvura, usashandise nickel. Mvura ine munyu inoidya. Shandisa epoxy kana kuti tsvaga machira emhando yepamusoro akaita seParylene — anodhura asi haapindi mabara. Kune akawanda mashandisirwo ezvitoro nemafekitori, nickel inoshanda zvakanaka. Kune nzvimbo dzakanyorova kana dzine makemikari akawanda, epoxy ndiyo nzira yakachengeteka.

Kukanganisa Kwekupfeka Pakugara Kwenguva refu

Heino chimwe chinhu chisingafungirwe nevatengi. Kukobvu kwependi kunochinja saizi yemagineti. Ring ine 30 microns ye epoxy pamusoro pese ine ID iri 0.06 mm diki pane magineti isina chinhu. Izvi zvinogona kukanganisa kudzvanywa kwemuchina. Zvakare, pendi dzinogona kupwanyika. Nickel chips inosiya nzvimbo isina chinhu inokurumidza kuita ngura. Epoxy chips shoma asi yakapfava. Zinc chips zviri nyore asi dzakatetepa zvekuti ngura inopararira nekukurumidza zvakadaro.

Tinoedza machira ekupenda nekuita zvinhu zvisina musoro pasampuli. Tiadonhedze pakongiri. Tiasiye mukapu yemvura ine munyu kwevhiki. Tiakwenye nesikurudhiraivha. Kana chivara chikakundikana pabvunzo idzodzo, hachina kugadzirira kutengeswa muchitoro chako. Bvunza mutengesi wako kuti ndeapi mabvunzo avanoita. Kana vasingakwanise kukuudza, famba.

 

MOQ uye Nguva Yekutungamira

Magineti emhete yakagadzirwaHazvisi zvinhu zvinotengeswa kare. Haugone kutenga zvinhu makumi mashanu wozvitarisira Chipiri chinotevera. Nhamba dzacho dzakakura uye nguva yekumirira yakareba kupfuura zvinofungwa nevanhu vazhinji.

Chii chinonzi MOQ yeMagineti eCustom Ring?

Huwandu hushoma hweodha hunoenderana nekuti mhete dzako dzakagadzirwa sei. Kuchinja OD, ID, kana ukobvu zvinoreva maturusi matsva. Mutengo wezvishandiso izvozvo unopararira muboka rese. Mazhinji ezvitoro zvakanaka anoda zvidimbu 2,000 kusvika 5,000 zvemhete chaiyo yakagadzirwa. Kana uri kushandisa saizi yakajairika asi uchida coating yakakosha, MOQ ingave yakaderera - pamwe zvidimbu 500 kusvika 1,000. Kana uchida chimwe chinhu chinoshamisa, senge chimiro chegomba chisina kujairika kana coating isingawanzoitiki, MOQ inosvetukira ku10,000 kana kupfuura.

Ndakaona vatengi vachiedza kuodha mhete dzemhando yepamusoro zana vogumbuka kana mutengo wechinhu chimwe nechimwe wakakwira zvakapetwa kagumi pane mutengo wekatalogu. Ndizvo chaizvo mashandiro anoita masvomhu. Kugadzira maturusi nekuisa zvinhu zvinodhura zvakafanana kunyangwe ukaita zana kana gumi. Paradzira mutengo iwoyo pane zvimwe zvikamu, uye chimwe nechimwe chinodzikira.

Nguva Yekutungamira Yemaodha Etsika

Nguva yekutungamira ndipo panotanga kurwadza. Kune magineti e neodymium akagadzirwa nemaoko, heino nguva chaiyo. Vhiki imwe kusvika mbiri dzekutsvaga zvinhu nekucheka maburi. Vhiki imwe kusvika mbiri dzekugadzira chimiro cherin'i - ndiko kuboora kana kukuya gomba remukati, iro rinononoka uye rakarurama. Zvadaro kufukidza kunowedzera vhiki imwe kusvika mbiri zvichienderana nerudzi. Nickel inokurumidza. Epoxy inowedzera nguva nekuda kwekupisa. Pakupedzisira, magnetization nekuongorora zvinotora mazuva mashoma.

Zvose? Mavhiki mana kusvika masere zvakajairika. Ndakaona maodha ekukurumidzira achiuya mumavhiki matatu, asi unobhadhara mari yakawedzerwa uye unonetsa munhu wese. Gara uchiwedzera buffer. Kana uchida maringi pazuva rakatarwa, odha mwedzi miviri usati wasvika pane zvaunofunga.

Maitiro Ekutaura Nevagadziri

Matambudziko makuru andakaona haabvi kumagineti asina kunaka. Anobva mukutaurirana kusina kunaka. Mufananidzo usina ruzivo rwakakwana. Mashoko ekuti "ita seako kekupedzisira" apo kekupedzisira paive makore maviri apfuura. Email inoti "standard coating" pasina kutsanangura zvinoreva standard.

Kusimbiswa kweSpecial

Usati waisa odha, tumira mufananidzo kana bepa rakanyorwa. Rinofanira kusanganisira: OD ine tolerance, ID ine tolerance, ukobvu hune tolerance, material grade, magnetization direction (axial kana diametric), coating type uye thickness, uye chero zvinodiwa zvemask (sekusiya gomba remukati risina kuputirwa). Wobva wakumbira mugadziri kuti adzosere mufananidzo wekusimbisa. Usafunge kuti vakanzwisisa. Ita kuti varatidze izvozvo.

Ndakadzidza izvi mushure mekunge mhete dzakawanda dzauya dzakaiswa magineti kumashure — kuchamhembe nekumaodzanyemba zvakachinjana zvichienzaniswa neboka revatengi. Dhirowa yacho yaive yakarurama. Chitoro chakaiverenga zvisizvo. Iye zvino ndinogara ndichikumbira dhirowa yakasainwa ndisati ndatanga kugadzira.

Kudzora Hunhu uye Kuedzwa
Bvunza mutengesi wako kuti vanomhanyisa QC ipi. Vakanaka vanoita sampling yebatch. Vanodhonza mhete dzisina kurongeka kubva mubatch yega yega uye vanoongorora saizi vachishandisa calipers kana micrometers. Vanoedza pull force pasampuli. Vanoongorora coating thickness. Kune coating, bvunza mhinduro dzebvunzo ye salt spray. Maawa makumi maviri nemana haana simba. Maawa makumi mana nemasere kusvika makumi manomwe nemaviri ari nani.

Kana mutengesi akati "hatina kumbobvira tanyunyuta" asi asingakwanise kukuudza maitiro avo chaiwo eQC, izvozvo zvinoratidza pachena. Chitoro chega chega chakanaka chine maitiro acho. Vanofanira kukwanisa kutsanangura mumutsara mumwe chete. Kana vasingakwanise, tsvagai chimwe chitoro.

 

Kugadzira Kwemhando Yemagineti eNeodymium Ring

Maitiro ekugadzira mhete dzakagadzirwa nenzira yakarongeka ari nyore kana uchiziva zvekutarisira. Zvinotanga nekudhirowa kwako. Zvinopera nebhokisi remagineti anofanira kuenderana nedhirowa iyoyo chaizvo.

Maitiro Ekugadzira-Kudhinda

Heino mashandiro azvinoita. Unotumira mufananidzo kana faira re3D. Chitoro chinoriongorora uye chingabvunza mibvunzo — "Unoda zvechokwadi here mukana wekutsungirira?" kana kuti "Iyi ID yakaoma kuigadzira, tingaivhura ne 0.1 mm here?" Unobvumirana pane zvirevo zvekupedzisira. Vanoita boka diki rema prototypes, kazhinji zvidimbu gumi kusvika makumi mashanu. Unoedza ma prototypes iwayo muunganidzwa wako chaiwo. Kana akashanda, kugadzirwa kwacho kwakazara. Kana zvisina kudaro, unodzokera kubhodhi rekudhirowa.

Danho iroro reprototype harisi rekusarudza. Ndakaona vatengi vachisiya kuti vachengetedze nguva, vozopedzisira vava nemaringi asingashandi zviuru zvishanu. Mutengo weprototype wacho mudiki kana tichienzanisa nekugadzirwa kwacho kwakazara kusina kunaka.

Kuendeswa Kwechigadzirwa Chekupedzisira uye QC

Chitoro chisati chatumira odha yako, chinofanira kuita cheki yekupedzisira yeQC. Kune magineti ering, zvinoreva kutarisa OD, ID, uye ukobvu pamuenzaniso kubva kubhenji yega yega yekugadzira. Zvinoreva kuyedza simba rekudhonza uchienzanisa nechiyero. Zvinoreva kuongorora coating ye machipisi, mabubble, kana mavanga matete. Mamwe mashopu anokutumira mushumo weQC pamwe chete nekutumira. Mashopu akanaka anokutumira. Kana yako isingatumire, bvunza imwe.

Kana bhokisi rasvika, usangoriisa pasherufu. Rivhure. Tarisa mhete shoma uchishandisa macaliper ako. Edza rimwe chete muchikamu chako. Ndakaona zvikanganiso nenzira iyi - batch apo coating yaive yakakora kaviri pane yakatarwa, kana batch apo magnetization yaive isina kunaka. Kuibata nekukurumidza zvinoreva kuti chitoro chinogona kuigadzirisa. Kuibata mushure memwedzi mitanhatu zvinoreva kuti une dambudziko racho.

Wagadzirira kuodha magineti emhete asi hauna chokwadi nezvezvinodiwa? Taura nesu. Tichaongorora dhizaini yako, nharaunda yako, uye nguva yako. Hapana kufungidzira. Magineti chete anoshanda.