Nei Magneti eNeodymium Akaumbwa Akanakira Kubatanidza & Kugadzirisa Zvakakodzera

Yakavharwa: Nei Magneti eNeodymium Akaita SeU Achikunda Mukugadzirisa & Kugadzirisa Nemazvo

Mukugadzira zvinhu zvine njodzi huru, sekondi yega yega yekusashanda uye micron yega yega yekusarongeka kunodhura mari. Kunyange hazvo ma clamp emakanika uye masisitimu e hydraulic aine mhinduro dzakasimba dzekuchengetedza basa, shanduko yakanyarara iri kuitika. Magnets ane chimiro cheU-shaped neodymium ari kushandura ma fixtures nekukurumidza kusingaenzaniswi, kunyatsojeka, uye kuvimbika. Heino chikonzero nei ari kuva mhinduro inodiwa pakugadzira CNC, kucheka ne laser, welding, uye metrology.

Chinhu Chinobatsira: Fizikisi Yakagadzirwa Kuti Ishande

Kusiyana nemagineti eblock kana disc, magineti eU-shaped NdFeB anoshandisakuyerera kwemvura nenzira inoenda:

• Mitsetse yemagineti inoyerera inosangana zvakanyanya neU-gap (10,000–15,000 Gauss yakajairika).
• Zvishandiso zvesimbi zvinopedzisa denderedzwa remagineti, zvichigadzira simba guru rekubata (*kusvika 200 N/cm²*).
• Simba rakamira rakanamira pamusoro pechinhu chebasa—hapana kutsvedza kwemativi panguva yekugadzira.

"Chishandiso cheU-magnet chinoshandisa simba ipapo ipapo, zvakaenzana, uye pasina kudedera. Zvakafanana negiravhiti kana ichidiwa."
- Mutungamiriri weMachina Akanaka, Mutengesi weNdege

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Zvikonzero Zvishanu Zvinoita Kuti Magineti Akaita SeU Abudirire Kupfuura Magadzirirwo Echinyakare

1. Kumhanya: Bata mu < 0.5 Masekondi

• Hapana mabhaudhi, ma lever, kana pneumatics: Shandisa simba uchishandisa electrical pulse (electro-permanent) kana switch ye lever.
• Muenzaniso: Haas Automation yakashuma 70% nekukurumidza kuchinja mabasa panzvimbo dzekugaya mushure mekushandura kushandisa maU-magnet chucks.

2. Kukuvadzwa kweZero Workpiece

• Kubata kusina kubatana: Hapana kumanikidzwa kwemuchina kunoboora kana kukanganisa zvinhu zvakatetepa/zvinyoro (semuenzaniso, mhangura, isina tsvina yakaporishwa).
• Kugoverwa kwesimba kwakafanana: Kunobvisa kushushikana kunokonzera kupwanyika kudiki muzviumbwa zvinoputsika.

3. Kudzokororwa kweMakironi-Level

• Zvishandiso zvinozvigadzirisa pakati pesimba remagineti, zvichideredza zvikanganiso zvekuisa panzvimbo itsva.
• Yakanakira: kugadzira zvinhu zvine axis 5, matanho ekuyera, uye kubata wafer.

4. Kuchinja-chinja Kusingaenzaniswi

5. Kuvimbika Kwakachengeteka Pakukundikana

• Hapana simba rinodiwa: Magineti anogara kwenguva refu anogara kwenguva refu pasina simba.
• Hapana mapombi/mavharuvhu: Haadzivirirwe pakudonhedza mvura nemhepo kana kudonha kwemvura.
• Dziviriro yekuremerwa zvakanyanya: Inoburitswa ipapo ipapo kana simba rakawandisa rikashandiswa (inodzivirira kukuvara kwemuchina).

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Maitiro Akakosha Panowanikwa Magnet eU

• Kugadzira CNC: Kuchengetedza maforoma, magiya, uye mabhuroko einjini panguva yekugaya kwakasimba.
• Kucheka/Kusonta neLaser: Kusunga machira matete pasina mumvuri kana kuratidzwa kumashure.
• Kuisa zvinhu zvakasanganiswa: Kubata zvinhu zvisati zvagadzirwa pasina kusvibiswa pamusoro.
• Metrology: Kugadzirisa zvinhu zvekugadzirisa zvine hungwaru zveCMM.
• Kukwesha kweRobotic: Zvishandiso zvinokurumidza kuchinja kuti zvigadzirwe zvine mix yakawanda.

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Kugadzirisa U-Magnet Fixtures: Mitemo mina mikuru yekugadzira

1. Gadzirisa Magnet Giredhi nezvinodiwa zveSimba
   • N50/N52: Simba guru resimbi inorema (>20mm ukobvu).
   • Magiredhi eSH/UH: Kune nzvimbo dzinodziya (semuenzaniso, kusonera pedyo nechishandiso).
2. Kugadzira Pole Kunorayira Kushanda
   • Gap Imwe Chete: Standard ye workpieces dzakati sandara.
   • Gridhi ine Mapazi Akawanda: Mapuratifomu akagadzirwa anobata zvikamu zvidiki/zvisina kurongeka (semuenzaniso, maimplants ekurapa).
3. Mapureti eMuchengeti = MaAmplifiers eSimba
   • Maplate esimbi pamusoro peU-gap anosimudzira simba rekubata ne25–40% nekuderedza kubuda kwemvura.
4. Nzira dzeKushandura neKuchenjera
   • Maoko ekushandisa: Sarudzo inodhura zvishoma uye isingakuvadzi.
   • Tekinoroji yeElectro-Permanent (EP): Kudzima/Kudzora kombiyuta kunodzorwa kuti iite otomatiki.

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Kupfuura Simbi: Kubata Zvinhu Zvisina Ferrous

Magineti eU-pair nemaplate eferrous adapter:

• Gadzira maworkpiece ealuminium, brass, kana epurasitiki uchishandisa simbi dzakaiswa mukati.
• Inogonesa kugadzira magineti pakuchera PCB, kugadzira carbon fiber, uye kugadzira acrylic.

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ROI: Zvinopfuura Kungokurumidza Kubatanidza

Mugadziri wezvikamu zvemota wekuGermany akanyora zvinotevera:

• Kuderedzwa kwe55% mumabasa ekugadzirisa zvinhu
• Hapana zvidimbu zvakasara kubva mukukuvadzwa kwakabatana neclamp (zvichienzaniswa ne3.2% kare)
• Avhareji yekushanda kweclamp kwemasekonzi mapfumbamwe (zvichienzaniswa nemasekonzi anopfuura makumi mapfumbamwe emabhoti)

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Nguva Yokusarudza MaU-Magnets Pane Dzimwe Nzira

✓ Kugadzirwa kwakawanda, kusingadhuri
✓ Nzvimbo dzakapfava/dzakapedzwa
✓ Kugadzira michina nekukurumidza (≥15,000 RPM)
✓ Masero akabatanidzwa otomatiki

✗ Zvishandiso zvisina ferrous zvisina ma adapter
✗ Nzvimbo dzisina kuenzana zvakanyanya (kusiyana kwe >5mm)

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Simudzira Mutambo Wako weKugadzira
Magineti e-neodymium ane chimiro cheU haasi chimwe chishandiso—iwo shanduko huru mukuchengetedza mashandiro. Nekupa kubatanidza nekukurumidza, pasina kukuvara nenzira chaiyo, vanogadzirisa musiyano uripo pakati pekumhanya nekururama uko kunonetsa nzira dzechinyakare.

Wagadzirira kuderedza nguva yako yekugadzirisa uye kuvhura rusununguko rutsva rwekugadzira here? [Bata nesu] kuti uwane ongororo yekuverenga simba yakagadzirirwa application yako.