I-Axial vs Diametral Magnetization: Yisiphi isiqondiso sesicelo sakho se-Disc Magnet?

Ukukhethai-magnet yediski ye-neodymiumkudinga ukucatshangelwa ngale nje kobubanzi, ukujiya kanye nebanga likamagnetic. Kwabaningi abahlanganisa izinzwa kanye nezimoto, ukuqondiswa kukamagnetization kunquma ngqo ukuthi umklamo wakho ungaletha ukusebenza okulindelekile yini. Ama-Disc magnet aneziqondiso zikamagnetization ezingahambisani angabangela idatha yezinzwa enephutha, ukusebenza kahle kwemoto okungekuhle noma ukusatshalaliswa kwensimu kamagnetic okungalindelekile.

At Ubuchwepheshe be-Fullzen, sivame ukusekela onjiniyela bezinzwa, abaklami bezimoto, kanye namaqembu okuthuthukisa i-OEM ekukhetheni isiqondiso esifanele se-magnetization samaphrojekthi enziwe ngokwezifiso. Lo mhlahlandlela uchaza umehluko phakathi kwe-axial kanye ne-diametral magnetization, uqhathanisa izici zabo zokusebenza, futhi ukhombisa ukuthi ukuqondiswa ngakunye kuhambisana kanjani nezinhlelo zokusebenza ezithile.

Iyini isiqondiso se-Magnetization?

Ukuqondiswa kwe-magnetization kubhekisela ekulinganisweni kwezigxobo ze-magnetic ngaphakathi kwe-magnet ehlala njalo. Ngisho noma oma-magnet ababili benobukhulu obufanayo kanye nezinga lezinto ezibonakalayo, ukwakheka kwe-magnetic field yabo kungahluka kakhulu ngokusekelwe ekusethweni kwabo kwe-magnetization.

Kuma-magnet e-neodymium disc, izindlela ezimbili ezivame kakhulu zokumaketha yi-axial kanye ne-diametral magnetization.

Ukwenziwa Kwemagnethi Ye-Axial

Kumagnet wediski one-axial magnetized, i-north pole itholakala kolunye uhlangothi oluyisicaba kanye ne-southern pole kolunye uhlangothi oluyisicaba.

Insimu yamagnetic ihamba phakathi kobukhulu bamagnet.

Izici zifaka:

* Ukudonsa okunamandla kumagnetic ezindaweni ezisicaba
* Ukusatshalaliswa kwensimu yamagnetic okulinganayo
* Ukuhlanganiswa okulula emihlanganweni yenzwa yomphumela weHall
* Ubunzima bokukhiqiza obuphansi

I-Axial magnetization iyindlela ejwayelekile yama-disc magnet amaningi asetshenziswa ezinhlotsheni zezimboni neze-elekthronikhi.

Ukwenziwa Kwamaginethi Okune-diametral

Kumagnet wediski onama-diametral, izinsika zasenyakatho nezaseningizimu zitholakala ezinhlangothini eziphambene zobubanzi.

Insimu yamagnetic ihamba phezu kobubanzi kunokuba idlule ebukhulu.

Izici zifaka:

* Ukusatshalaliswa kwensimu yamagnetic ohlangothini nohlangothi
* Kuhle kakhulu ekutholeni ukujikeleza
* Okuvamile kuma-encoder kanye nezinhlelo zokuthola izikhundla
* Ilungele kangcono amasimu kazibuthe ajikelezayo

Ukwenziwa kwe-diametral magnetization kudinga izinto ezikhethekile kakhulu zokwenziwa kwe-magnetization futhi ngokuvamile akuvamile kakhulu kune-axial magnetization.

Ukwenziwa Kwamaginethi Okusakazwa Ngomsindo

Nakuba i-radial magnetization ivame ukuhlotshaniswa nama-ring magnet, kufanelekile ukusho ngoba abaklami abaningi bezimoto ze-BLDC bahlangabezana nayo ngesikhathi sokuthuthukiswa kwe-rotor.

Ezisetshenzisweni ezisebenzayo, i-radial magnetization idala iphethini yensimu efana ne-diametral magnetization kodwa isabalalisa insimu yamagnetic nxazonke ze-rotor.

Lokhu kulungiselelwa kusetshenziswa kabanzi kuma-motor e-DC angenamabhulashi asebenza kahle kakhulu.

Ukwakhiwa Kwama-Magnets kwe-Axial vs Diametral: Ukuqhathaniswa Kobuchwepheshe

Ukuqhathanisa okulandelayo kugqamisa umehluko omkhulu phakathi kwalezi zindlela ezimbili.

Kusukela kokuhlangenwe nakho kwethu kokukhiqiza, ukukhetha kuvame ukuncika kancane emandleni kazibuthe kodwa kuncike kakhulu endleleni insimu kazibuthe esebenzisana ngayo nezingxenye ezizungezile.

Ngezinhlelo zokusebenza ezidinga izinhlelo ezijikelezayo ezihlangene, onjiniyela bavame ukuhlanganisa i-diametral magnetization ne-omaginethi aqinile kakhuluukufeza izici ezithile zensimu yamagnetic.

Idatha Yangempela Yensimu Yama-Magnetic evela ku-Fullzen Technology

Kwa-Fullzen Technology, sivame ukulinganisa ubuningi be-magnetic flux kuzo zonke izindlela zokufaka i-magnetization ngesikhathi sokuqinisekiswa komkhiqizo.

Ukuhlolwa kwethu kwama-magnets e-N42 afanayo kwembule okuningana okubalulekile:

Idatha iqinisekisa lokho onjiniyela abaningi abakutholayo ngesikhathi sokubhala amaphrothotayipi:

Ukuziba kwe-Axial kukhiqiza amandla okudonsa aqondile aqinile, kuyilapho ukuziba kwe-diametral kukhiqiza insimu kazibuthe ejikelezayo ewusizo kakhulu yokuzwa isikhundla nokulawula ukunyakaza.

Umhlahlandlela Wokufaniswa Kwesicelo

Ukukhetha indlela efanele kuba lula kakhulu uma kuhlolwa ngokusetshenziswa.

Izinzwa Zomphumela We-Hall

Izinzwa zeHholo ngokuvamile zidinga insimu yamagnetic ebikezelwayo edlula ngqo entweni yokuzwa.

Ezimweni eziningi, i-axial magnetization inikeza:

* Umphumela oqinile we-magnetic
* Ukuqondanisa inzwa okulula
* Ukungaguquguquki kwesignali okunamandla

Ngenxa yalesi sizathu, i-axial magnetization isalokhu iyisinqumo esikhethwayo semiklamo eminingi yezinzwa zeHall.

Ama-Rotary Encoders

Ama-encoder e-rotary athembele ekushintsheni izikhundla zensimu yamagnetic ngesikhathi sokujikeleza.

Ukwenziwa kwe-diametral magnetization kudala iphethini yensimu eshintshanayo edingekayo ukuze kutholakale impendulo enembile yokujikeleza.

Izinhlelo zokusebenza ezijwayelekile zifaka:

* Ama-encoder e-Rotary
* Izinzwa zesikhundla
* Amadivayisi okulinganisa e-Angular
* Izinhlelo zokwenza ngokuzenzakalelayo ngokunemba

Ama-BLDC Outer Rotor Motors

Abaklami bezinjini ze-BLDC bavame ukusebenzisa izindandatho ezisebenzisa ugesi oqondile ngoba zinikeza insimu yamagnetic eqhubekayo ezungeze umjikelezo we-rotor.

Ezingxoxweni eziningi zokuklama, i-radial magnetization ingabhekwa njengokusebenza okulingana nohlelo lwe-diametral olunezinsika eziningi.

Lesi esinye sezizathu ezenza onjiniyela abaningi bakhetheimihlangano yendandatho eqondile kamagneticlapho kuthuthukiswa izinhlelo ze-motor ezingenamabhulashi ezisebenza kahle kakhulu.

Amaphutha Okuklama Avamile Onjiniyela Okufanele Bawagweme

Ukukhetha Ibanga LikaMagnet Ngaphambi Kokuqondisa

Amaphrojekthi amaningi agxila ngokushesha kumamaki e-N35, N42, noma N52.

Kodwa-ke, isiqondiso esingalungile sokusebenzisa amandla kagesi asinakukhokhelwa ngokwandisa amandla kagesi kagesi.

Ukuqondiswa kufanele kuhlale kuchazwa ngaphambi kokuqedela ibanga likamagnetic.

Ukuziba Ukubekwa Kwenzwa

Inzwa yeHall ebekwe ngendlela engafanele maqondana nezigxobo zikagesi ingadala izimpawu ezibuthakathaka noma ezingazinzile.

Isiqondiso semagnetization kumele sihlolwe njalo kanye nokubekwa kwenzwa.

Ukubheka Izithiyo Zokukhiqiza

Ukwenziwa kwe-diametral magnetization kungadinga amathuluzi akhethekile kanye nesikhathi esengeziwe sokusetha.

Kumaphrojekthi e-OEM aphezulu, lokhu kungathinta kokubili isikhathi sokulethwa kanye nezindleko.

Uhlu Lokuhlola Lokucaciswa Kwe-Disc Magnet Eyenziwe Ngokwezifiso

Ngaphambi kokucela ikhotheshini, sincoma ukuqinisekisa lezi zindlela ezilandelayo:

Ubukhulu Bamagagasi

* Ububanzi
* Ubukhulu
* Izidingo zokubekezelelana

Ibanga LikaMagnetic

* N35
* N42
* N52
* Amazinga okushisa aphezulu

Ukugqoka Okungaphezulu

* I-Nickel
* I-Zinc
* I-Epoxy
* I-Parylene

Indawo Yokusebenza

* Ububanzi bokushisa
* Ukuvezwa komswakama
* Izidingo zokugqwala

Isiqondiso Sokwenza Umazibuthe

* I-Axial
* Ububanzi
* I-Radial
* Izigxobo eziningi

Phakathi kwazo zonke izinto ezicacisiwe, isiqondiso se-magnetization sivame ukunganakwa kakhulu futhi okunzima kakhulu ukusilungisa ngemva kokukhiqiza.

Indlela Ubuchwepheshe be-Fullzen Obusiza Ngayo Onjiniyela Ukuthuthukisa Ukuqondiswa Kwemagnethi

Kwa-Fullzen Technology, sisebenzisana eduze nabakhiqizi be-OEM, izinkampani ezenzakalelayo, abathuthukisi bezinzwa, kanye nabaklami bezimoto ukuqinisekisa ukuthi kukhethwa ukuqondiswa okufanele kwamagnetic ngaphambi kokuba kuqale ukukhiqizwa.

Ithimba lethu lobunjiniyela lisiza amakhasimende ngokulingisa insimu yamagnetic, ukuqinisekiswa kweprototype, ukuhlolwa kokubekezelelana, kanyeizixazululo zikamazibuthe ezenziwe ngokwezifisokwezicelo ezikhethekile.

Ngokuhlola ukusatshalaliswa kwensimu kanye nobukhulu kanye nebanga likamagnetic, onjiniyela banganciphisa imijikelezo yokuthuthukiswa, bathuthukise ukusebenza kwesistimu, futhi bagweme ukwakhiwa kabusha okubizayo.

Isiphetho

Uma kuqhathaniswa i-axial vs diametral magnetization, ayikho inketho engcono kakhulu emhlabeni wonke. Ukukhetha okulungile kuncike ngokuphelele ekutheni insimu yamagnetic kumele ixhumane kanjani nezinzwa, ama-motor, kanye nezingxenye ezizungezile.

Kuma-sensor e-Hall kanye nezinhlelo zokusebenza zamandla okuphatha ngqo, i-axial magnetization ivame ukuba yisisombululo esithandwayo.

Kuma-encoder ajikelezayo, ukuzwa isikhundla, kanye nezinhlelo zokujikeleza, i-diametral magnetization ivame ukunikeza ukusebenza okuphezulu.

Ukuqonda lo mehluko ekuqaleni kwenqubo yokuklama kungathuthukisa kakhulu ukuthembeka komkhiqizo futhi kunciphise izindleko zokuthuthukisa.

Kumaphrojekthi kamazibuthe wediski ye-neodymium eyenziwe ngokwezifiso, ukukhetha indlela efanele yokumazibuthe ngokuvamile kuwumehluko phakathi komklamo osebenza kalula nalowo osebenza kahle kakhulu.