Fasaha ta Fullzenƙwarewa a masana'antumaganadisu na zoben NdFeB masu daidaito masu kyau, wanda kuma aka sani da haɗin gwiwamaganadisu na zoben neodymium.Mun ɗaukifoda mai maganadisu mai saurin kashewagauraye daepoxy ko nailandonmatsi & ƙera allura,cimma siffofi masu rikitarwa da kuma juriya mai ƙarfi ±0.01mm. Magnet ɗin zoben isotropic yana tallafawa magnetization na radial mai tsayi da yawa, wanda ake amfani da shi sosai a cikinƙananan injinan BLDC, na'urori masu auna matsayi da kumakayan aikin daidaitare daISO9001 & IATF16949takardar shaida.
Bayanan Fasaha
Ga muhimman bayanai game da Fullzen Standardmaganadisu na zoben neodymium da aka haɗaAna iya keɓance wasu ƙa'idodi na musamman na maganadisu, girma, ko hanyoyin maganadisu.
Duk bayanan da aka lissafa ƙima ce ta yau da kullun. Ainihin aikin maganadisu ya bambanta dangane da dabarar foda mai maganadisu, matsin lamba na ƙira da kayan aikin maganadisu:
Magnet ɗin zoben NdFeB mai ɗaurewasu nemaganadisu na dindindin na isotropicwanda aka samar ta hanyar haɗawafoda mai maganadisu na NdFeB mai narkewa-mai narkewatare damasu ɗaure polymerciki har da epoxy da nailan PA. Biyu manyalayukan da ke samar da layukasuna samuwa don buƙatun aikace-aikace daban-daban:an haɗa matsidonmafi girman yawan maganadisu, da kuma allurar da aka haɗa donTsarin siraran bango mai matuƙar rikitarwa.
Sabanin hakazoben maganadisu masu sintered, dukkan zoben za a iya yin amfani da shi ta hanyar maganadisufilayen da ke da alaƙa da sanduna da yawa in Tsarin caji guda ɗaya na bugun jini. yanayin raƙuman ruwayana tabbatar da fitowar karfin juyi mai karko da kuma karfin juyi mai karfihaɗakar ƙananan motoci.
Saurin jigilar kaya na duniya:Haɗu da daidaitaccen marufi mai aminci a cikin iska da teku, Fiye da shekaru 10 na ƙwarewar fitarwa
An keɓance shi:Don Allah a bayar da zane don ƙirarku ta musamman
Farashi Mai araha:Zaɓar mafi kyawun ingancin samfura yana nufin ingantaccen tanadin kuɗi.
Masu amfani akai-akaikwatanta maganadisu na zoben neodymium da aka haɗakumamaganadisu na zoben neodymium mai sintereda lokacinzaɓin kayan aikiTeburin da ke ƙasa ya fayyacemanyan bambance-bambancedon tallafawa kuyanke shawara.

Fullzen yana gudanar da cikakken sarƙoƙin samarwa na cikin gida don maganadisu na zoben NdFeB da aka haɗa, wanda ke rufe haɓaka mold, ƙera, maganadisu da cikakken duba aiki. Duk hanyoyin haɗin fasaha ana sarrafa su daban-daban don daidaita isarwa da inganci.
Aikin gyaran matsi:Matsi 6 na atomatik, fitarwa na shekara-shekara guda miliyan 120, matsakaicin OD 150mm
Bitar gyaran allura:Injinan allura guda 8 da suka dace da PA6, PA12, PPS da kuma masu ɗaure epoxy
Bitar mold mai zaman kanta:Modulation na musamman tare da tsawon rai na aiki sama da hotuna 500,000, kwanaki 7-15 lokacin jagora don sabbin molds
Kayan aikin maganadisu masu sanduna da yawa:Magnetizers guda 5 masu tallafawa maganadisu na radial, strawded da Halbach
Cikakken dakin gwaji:Mita na Gauss, masu auna fluxmeters, masu gwajin lanƙwasa na BH, injunan aunawa na CMM, ɗakunan zagaye masu ƙarancin zafin jiki
Fasahar ƙera kayan haɗin gwiwa:Haɗa sandunan ƙarfe, hannayen ƙarfe da hannayen kariya cikin ɓangaren maganadisu guda ɗaya
Ga muhimman bayanai game da Fullzen Standardmaganadisu na zoben neodymium da aka haɗaAna iya keɓance wasu ƙa'idodi na musamman na maganadisu, girma, ko hanyoyin maganadisu.

Duk bayanan da aka lissafa ƙima ce ta yau da kullun. Ainihin aikin maganadisu ya bambanta dangane da dabarar foda mai maganadisu, matsin lamba na ƙira da kayan aikin maganadisu.
Kowane aikin injin da firikwensin yana da buƙatu na musamman akan kwararar maganadisu, rarraba sandunan da tsarin hawa.Cikakkenyana ba da sabis na musamman na tsayawa ɗaya daga kwaikwayon da'irar maganadisu zuwa jigilar kaya mai yawa.
Daidaita aikin maganadisu:Daidaita matakin foda da girman zobe don inganta ƙarfin iska da amfani da wutar lantarki
Tsarin sandar musamman:Sanduna 2-120 marasa tsari, baka masu rashin daidaituwa da kuma maganadisu na sine-wave don aiki mai santsi na injin
Gyaran tsarin:Zobba masu kawuna, ramukan sanyawa, saman da aka tako da kuma kayan da aka saka na ƙarfe
Haɗaɗɗen saka gyare-gyare:Shafunan ƙarfe kafin a yi musu siminti don rage matakan haɗawa da kuɗin aiki
Tsarin samar da na'urorin maganadisu:Kayan aikin caji na musamman don tabbatar da daidaiton yanayin maganadisu
Kwaikwayon maganadisu kyauta:Inganta tsarin sandar don rage ƙarfin juyi da haɓaka ingancin motarcy
Muna ba da sabis na tantance samfurin maganadisu na zoben NdFeB da aka haɗa don kawar da haɗarin haɓakawa kafin buɗewar mold.
Samfuran hannun jari na yau da kullun:Sama da girma dabam dabam 100 a cikin kaya, an aika su cikin kwanaki 1-3 na aiki tare da kuɗin samfura marasa adadi
Samfuran da aka ƙera na musamman:Kwanaki 15-25 lokacin jagora don sabbin ƙira, kayan aiki da cajin samfur suna aiki dangane da rikitarwa
Samfuran filastik da aka buga ta 3D:Tabbatar da girma mai sauri ba tare da aikin maganadisu ba don gwajin haɗuwa da wuri
An haɗa rahotannin gwaji:Duba girma, gwajin kwararar ruwa, jadawalin lanƙwasa na BH, zane-zanen rarraba sandar zaɓi
Manufar rangwamen kayan aiki:Cikakken kuɗin kuɗin ƙira da zarar adadin oda na shekara-shekara ya kai guda 500,000
Daidaiton maganadisu da daidaiton girma suna tabbatar da daidaiton samfurin ƙarshe kai tsaye. Fullzen yana aiwatar da cikakken tsarin kula da ingancin dukkan umarnin maganadisu na zobe da aka haɗa.
Duba kayan aiki:Gwajin BH, girman barbashi da kuma sinadarin iskar oxygen ga kowane rukuni na foda mai maganadisu
Sa ido a cikin tsari:Rikodin ainihin lokacin zafin ƙera, matsin lamba da lokacin riƙewa; girman sa'a da samfurin kwararar ruwa
Daidaita maganadisu:Kula da ƙarfin lantarki na magnetizer da ƙarfin aiki akai-akai; duba tabo na yanayin raƙuman ruwa na sandar batch
Takaddun shaida masu izini:ISO9001: 2015, IATF16949, RoHS, REACH, bin ƙa'idodin halogen
Gwaje-gwajen tsufa masu inganci:Zagayen zafin jiki, feshin gishiri, girgizar girgiza, da kuma lalata magnetization da ba za a iya juyawa ba gwajin tsawon rai
Tare da shekaru 10 na gwaninta a fannin bincike da kera maganadisu mai haɗin gwiwa, Fullzen ta samar da mafita mai ɗorewa ta zoben maganadisu ga abokan ciniki sama da 200 na injina da firikwensin a duk duniya, tana isar da maganadisu sama da miliyan 300 a jimilla.
Cikakken sarkar masana'antu mai zaman kanta:Tsarin foda mai haɓaka kai, ƙirar mold, tsarin gyare-gyare da gwaji
Tallafin injiniya na ƙwararru:Kwaikwayon da'irar maganadisu kyauta da inganta sandar tushe don haɓaka aikin motar
Saurin haɓaka mold:Lokacin jagora mafi guntu na samfurin kwanaki 7, kashi 30% cikin sauri fiye da matsakaicin zagayen masana'antu
Ma'aunin inganci mai tsauri:CPK ≥1.33, karkacewar kwarara tsakanin rukuni-rukuni ana sarrafa shi cikin ±3% don samfuran matakin mota
Ƙarfin samarwa mai sassauƙa:Sauyi mai sauƙi daga ƙananan rukunin gwaji zuwa samar da yawan taro
Ƙwararren ƙungiyar injiniya bayan tallace-tallace:Tallafin fasaha mai sauri don gyara matsala da samarwa da haɗuwa
Magnets masu ɗaurewa da matsewa suna ɗauke da kashi 97% na foda mai maganadisu tare da ƙarin ƙarfi da yawa, wanda ya dace da aikace-aikacen da ke buƙatar ƙarfin maganadisu mai ƙarfi, yayin da sassaucin siffa ke da iyaka. Magnets masu ɗaurewa da allura suna riƙe da kashi 80-90% na foda mai maganadisu tare da ɗan rauni na maganadisu, amma suna tallafawa siffofi masu rikitarwa masu siriri da kuma ƙirar sakawa tare da ingantaccen aiki mai yawa. Injiniyoyinmu za su ba da shawarar mafi kyawun tsari bisa ga ƙarfin ku da tsarin tsarin ku.
Babu wata iyaka mai ƙarfi ta ka'ida. Matsakaicin sandunan da suka dogara da diamita na waje da ƙarfin maganadisu. Babban OD yana ba da damar ƙarin sanduna; ƙananan zobba a ƙasa da 10mm OD za su iya kaiwa sanduna 24-32 ne kawai saboda ƙaramin matakin sandar. Mun ƙera zobba daga sanduna 2 zuwa sanduna 120. Ƙungiyarmu za ta inganta yawan sandunan da suka dace da saurin motarka da daidaiton sarrafawa.
Magnets masu haɗin gwiwa suna da samfurin makamashi mafi girma na 1-12 MGOe idan aka kwatanta da 12-55 MGOe don takwarorinsu masu sintiri. Ko da tare da ƙarancin maganadisu na ciki, zoben da aka haɗa da sandunan radial da yawa na iya isa daidai karfin juyi ta hanyar ingantaccen ƙirar da'irar maganadisu da kuma kunkuntar rata ta iska. Ga ƙananan injinan stepper da BLDC, zoben da aka haɗa suna ba da daidaiton aiki a kan ƙarancin farashi. Muna ba da kwaikwayon kwatancen maganadisu kyauta don mafita biyu.
Modles masu sauƙi na zobe masu zagaye suna kashe dala $280–700 tare da lokacin jagora na kwanaki 7-10. Tsarin gine-gine masu rikitarwa tare da abubuwan da aka saka a ciki suna kashe dala $700–2800 tare da zagayowar ci gaba na kwanaki 15-25. Kuɗin samfura suna aiki daban-daban dangane da girma da yawa. Muna bayar da cikakken rangwamen farashin mod da zarar abokan ciniki sun cimma adadin odar taro na shekara-shekara da aka amince da su don rage saka hannun jari a gaba.
Eh. Maƙallan polymer na tushe suna ba da juriya ga tsatsa, amma ana ba da shawarar ƙarin murfin saman don dogon lokaci don fallasa ga danshi ko iskar gas mai guba. Zaɓuɓɓukan da ake da su sun haɗa da murfin epoxy (sa'o'i 48-500 na juriya ga fesa gishiri), murfin electrophoretic, murfin Parylene conformal da cikakken nailan overmolding. Muna ba da shawarar shafa epoxy + ƙarfe mai haɗawa don yanayin aiki na ƙarƙashin ruwa ko lalata.
Matsakaicin zafin aiki yana farawa daga 80℃ zuwa 180℃ bisa ga matakin foda mai maganadisu. Matsakaicin maki na jerin M yana goyan bayan 80–120℃, yayin da matakan juriya masu zafi masu yawa suna jurewa har zuwa 180℃. Rushewar dindindin zai faru da zarar ya wuce yanayin zafi da aka ƙayyade. Injiniyoyinmu suna zaɓar matakan foda da suka dace kuma suna tabbatar da kwanciyar hankali na zafi bisa ga ainihin zafin aikin ku da tsarin da'irar maganadisu.
Zoben da aka haɗa da hannun jari na yau da kullun suna karɓar ƙaramin MOQ daga guda 100. Sabbin kayayyaki da aka ƙera musamman suna buƙatar adadin odar taro na shekara-shekara na guda 5,000-10,000. Don tabbatar da bincike da ci gaba, muna tallafawa ƙananan rukunin gwaji na samfuran 20-50 tare da farashin naúrar mafi girma. Ana samun samfuran filastik na 3D da aka buga a farashi mai rahusa don tabbatar da girman haɗuwa ba tare da aikin maganadisu ba.
Ana auna daidaiton maganadisu ta hanyar juyi da karkacewar lokacin maganadisu. Matsakaicin masana'antu na gaba ɗaya yana ba da damar karkacewar juyi ±5%, yayin da ikon sarrafa ciki na Fullzen yana iyakance shi a cikin ±3%, yana matse shi zuwa ±2% ga kayan lantarki na motoci. Sauran mahimman alamu sun haɗa da haƙurin girma, daidaito, tsaye, ƙimar lahani a saman, ƙarfin injina da kwanciyar hankali na zafi. Fullzen yana ba da rahotannin cikakken dubawa waɗanda za a iya gano su, gami da bayanai na gwaji na girma, kwarara da bayyanar kowane jigilar kaya.
Bincika cikakken nau'ikan maganadisu na zoben neodymium don nemo mafita masu dacewa da kayan aikin ku.
Maganadiso na Neodymium Zobe- Jagorar zaɓin maganadisu na neodymium mai cikakken kewayon wanda ya ƙunshi dukkan maki, girma dabam-dabam da nau'ikan maganadisu
Magnets na Zoben Mai Zane Mai Radially Magnetized- Magnets na zobe mai radiyo tare da sandunan ciki da na waje don injina da firikwensin
Maganadiso na Zoben Neodymium N52- Mafi girman matakin da aka samar da yawa tare da samfurin makamashin MGOe 52, cikakke ne don ƙananan ƙira
Maganadisun Zoben Countersunk- Magnets na zobe tare da ramuka masu hana ruwa don hawa sukurori, wanda ya dace da kayan aiki da haɗuwa da injin
Raba aikin maganadisu da ake buƙata, girman zobe da yanayin aikace-aikacen, kuma ƙungiyar fasaha ta Fullzen za ta aiko muku da mafita na maganadisu na NdFeB mai haɗin gwiwa da kuma ƙimar gasa cikin awanni 24.