Babban maganadisu na zobe na Neodymium da aka nuna Hoton da aka nuna

Manyan maganadisu na Neodymium Zobe

Takaitaccen Bayani:

Magnets na Zoben NdFeB Mai Girma Mai Girmaana ƙera su ta amfani datsarin haɗa kristal ta hanyar shugabanci,damatsakaicin diamita na waje har zuwa 500mm da kuma daidaiton aikin maganadisu ≤ ±3%,biyan buƙatun aiki mai girma na aikace-aikacen masana'antu kamarmanyan injuna, samar da wutar lantarki ta iska,kumakayan aikin raba maganadisu.

Manyan maganadisu na zoben neodymiumgoyi bayan duka biyunhaɗakar simintikumataro mai rarrabuwazaɓuɓɓukan tsari, yana bawa abokan ciniki damar zaɓar mafi kyawun mafita na tsari bisa ga takamaiman yanayin aikace-aikace. An samar da shi a cikinISO9001/IATF16949 An tabbatar da ingancin kayan aiki, nauyin yanki ɗaya zai iya kaiwa sama da kilogiram 50.

Babban Amfanin Manyan Magana na Zobe:

Kalubalen kera manyan maganadisu na zoben NdFeB yana cikinsarrafa damuwakumadaidaiton aikin maganadisua lokacin babban aikin tacewa. Fullzen ta karya iyakokin girma na al'ada ta hanyar tsarin mallakarta, tana samar daingantattun hanyoyin samar da maganadisuga manyan masana'antun kayan aiki.

✅Babban Ƙarfin Samarwa:Ta amfani da fasahar matsi mai ƙarfi da kuma fasahar sintering mai zafi, matsakaicin diamita na waje na zoben haɗin kai zai iya kaiwa 500mm, wanda ya zarce matsakaicin masana'antar na 200mm.

✅Daidaiton Aiki na Magnetic Mai Kyau:Fasahar lu'ulu'u ta alkibla tana tabbatar da karkacewar aikin maganadisu a duk faɗin zoben ≤ ±3%, wanda hakan ke hana rushewar maganadisu na gida da hayaniyar da girgiza ke haifarwa yadda ya kamata.
✅Zaɓuɓɓukan Taro Masu Sauƙi:Fasahar haɗa abubuwa da aka raba tana ba da damar maganadisu masu girma sosai waɗanda suka wuce diamita na sikelin mita, tare da aikin maganadisu kusa da na zoben haɗin gwiwa da kuma mafita masu inganci.

✅Babban Juriya da Tsagewa:Ta hanyar ingantaccen tsarin haɗakarwa da kuma daidaita lanƙwasa na sintering, manyan maganadisu na zobe suna nuna ƙarancin damuwa na ciki da ƙarfin injina da kashi 20% sama da matsakaicin masana'antu.

✅Hanyoyi Masu Yawa Na Magnetization:Yana tallafawa maganadisu na axial, maganadisu na radial, maganadisu na pole da yawa, jerin Halbach, da sauran tsare-tsaren maganadisu daban-daban.

Aika mana imel

Cikakken Bayani game da Samfurin

Bayanin kamfani

Alamun Samfura

Menene Manyan Magnets na Zoben Neodymium?

Manyan maganadisu na zobe na neodymium gabaɗaya suna nufin maganadisu na dindindin na annular tare da diamita na waje sama da 100mm. Wahalar kera yana ƙaruwa sosai yayin da girman girma yake girma, don haka daidaiton maganadisu, tauri na inji da daidaiton girma suna aiki azaman manyan alamu don tantance ƙarfin fasaha na mai samar da maganadisu.

Ma'anar masana'antu:Ana rarraba zoben da girmansu ya kai OD ≥100mm ko kuma nauyinsu ɗaya ≥1kg a matsayin manyan zoben neodymium.

Matsalolin da suka shafi samar da kayayyaki:Manyan blanks suna iya fashewa, canza launi ko kuma su sha wahala wajen raba sinadaran yayin da ake yin siminti, wanda hakan ke rage yawan amfanin da aka gama.

Yanayin fasaha na masana'antu:Zoben monolithic suna da girman diamita mafi girma da kuma ƙarin ƙarfi; zoben da aka haɗa da sassa daban-daban suna mai da hankali kan rage farashi da inganta ingancin maganadisu.

Muna sayar da dukkan nau'ikan maganadisu na neodymium, siffofi na musamman, girma dabam-dabam, da kuma fenti.

Saurin jigilar kaya na duniya:Haɗu da daidaitaccen marufi mai aminci a cikin iska da teku, Fiye da shekaru 10 na ƙwarewar fitarwa

An keɓance shi:Don Allah a bayar da zane don ƙirarku ta musamman

Farashi Mai araha:Zaɓar mafi kyawun ingancin samfura yana nufin ingantaccen tanadin kuɗi.

Manyan Ikon Masana'antar Magnet Mai Cikakken Zane

Fullzen yana gudanar da manyan matsi guda 3 na isostatic da tanderun sinter guda 6, waɗanda aka haɗa su da layin samar da injinan daidaitacce don manyan maganadisu na zobe. Muna sarrafa cikakken samarwa a cikin gida tun daga ƙirar mold, ƙirƙirar blank da sintering zuwa injinan daidaitacce.

Ƙarfin samarwa:Set 3 na matsi mai inosstatic mai nauyin tan 500, diamita mafi girma 600mm, nauyin matsi ɗaya har zuwa 80kg

Bitar Sinter:Tandunan injin tsotsa guda 6 masu girman Φ600×800mm don ingantaccen fitarwa, ƙarfin kowane wata Tan 50 na manyan maganadisu

Daidaita machining:Sama da injin niƙa na ciki da na waje guda 20, injinan lathe na CNC da injinan yanke waya waɗanda ke da daidaiton injin ±0.02mm

Kayan aikin maganadisu:Magnetizers na Pulse tare da matsakaicin ƙarfin 50000J don cika dukkan nau'ikan manyan maganadisu na zobe

Cikakken dakin gwaji:Mita masu daidaitaccen gauss, masu gwajin kwararar ruwa, na'urorin na'urorin auna filin maganadisu na 3D da kayan aikin duba fasa mara lalata

Fasahar haɗawa:Haɗin tayal mai matuƙar daidaito tare da gibin iska da aka sarrafa a ƙasa da 0.1mm, kusan ya dace da aikin maganadisu na monolithic

Bayanan Fasaha

Ga jerin girmanmu na yau da kullun don manyan maganadisu na zobe na neodymium. Ana iya keɓance buƙatun aiki na musamman ko na musamman tare da ƙungiyar fasaha.

Girman ƙarfin samar da kayayyaki:Haɗakar matsi mai ƙarfi da kuma sintering mai zafi suna samar da zoben monolithic har zuwa 500mm OD, wanda ya wuce iyakar masana'antar da aka saba da ita ta 200mm.

Kyakkyawan daidaiton maganadisu:Yin simintin da ke daidaita lu'ulu'u yana hana karkacewar kwararar zobe gaba ɗaya cikin ±3%, yana kawar da ɓarkewar wani ɓangare da hayaniyar girgiza mara kyau.

Maganin haɗa abubuwa masu sassauƙa:Raba tayal ɗin da aka raba yana ƙirƙirar manyan zobba sama da faɗin mita 1, yana ba da aikin maganadisu iri ɗaya kamar zobba masu kama da monolithic a farashi mai rahusa.

Babban juriyar tsagewa:Tsarin ƙasa mai sauƙi da aka inganta da kuma lanƙwasa na sinter da aka tsara suna rage damuwa a cikin gida, suna samar da ƙarfin injina da kashi 20% sama da matsakaicin masana'antu.

Nau'ikan magnetization daban-daban:Muna tallafawa magnetization na axial,maganadisu na zobe mai ƙarfin maganadisu, Magnetization mai sanduna da yawa da kuma tsarin jerin gwanon Halbach don ƙirar da'irar maganadisu na musamman.

Maganadisu na Zoben da aka Rarraba da Monolithic vs Segmented Zobe

Hanyoyi guda biyu na kera manyan maganadisu na zobe suna da fa'idodi da rashin amfani daban-daban a fannin maganadisu, farashi da dorewa. Kuna iya yin cikakken zaɓi dangane da yanayin aikinku.

Maganin Magnet na Musamman

Fullzen yana gudanar da cikakken sarƙoƙin samarwa na cikin gida don maganadisu na zoben NdFeB da aka haɗa, wanda ke rufe haɓaka mold, ƙera, maganadisu da cikakken duba aiki. Duk hanyoyin haɗin fasaha ana sarrafa su daban-daban don daidaita isarwa da inganci.

Aikin gyaran matsi:Matsi 6 na atomatik, fitarwa na shekara-shekara guda miliyan 120, matsakaicin OD 150mm

Bitar gyaran allura:Injinan allura guda 8 da suka dace da PA6, PA12, PPS da kuma masu ɗaure epoxy

Bitar mold mai zaman kanta:Modulation na musamman tare da tsawon rai na aiki sama da hotuna 500,000, kwanaki 7-15 lokacin jagora don sabbin molds

Kayan aikin maganadisu masu sanduna da yawa:Magnetizers guda 5 masu tallafawa maganadisu na radial, strawded da Halbach

Cikakken dakin gwaji:Mita na Gauss, masu auna fluxmeters, masu gwajin lanƙwasa na BH, injunan aunawa na CMM, ɗakunan zagaye masu ƙarancin zafin jiki

Fasahar ƙera kayan haɗin gwiwa:Haɗa sandunan ƙarfe, hannayen ƙarfe da hannayen kariya cikin ɓangaren maganadisu guda ɗaya

Samfurin Shirin

Fullzen yana ba da ayyukan gwaji na samfura don manyan maganadisu na zobe na neodymium, gami da samfuran kayayyaki na yau da kullun da sarrafa samfura na musamman don tabbatar da aikin maganadisu da dacewa da haɗuwa kafin samar da taro.

Samfuran hannun jari na yau da kullun:Zoben Φ100–200mm da aka shirya za a iya isar da su cikin kwanaki 3-5 na aiki, ana amfani da kuɗin kayan samfurin.

Samfuran zane na musamman:Ana sarrafa shi bisa ga zane-zanen fasaha, ana kawo shi cikin kwanaki 15-30 tare da kuɗin kayan aiki dangane da sarkakiyar aiki.

Samfuran samfura da aka raba:Tabbatar da daidaiton haɗin gwiwa da ƙarfin injina, lokacin jagora na kwanaki 20-35.

Cikakkun rahotannin gwaji:Bayanan dubawa na girma, takaddun shaida na kwararar maganadisu da nazarin kayan aiki; rahotannin gwajin fasawa marasa lalatawa zaɓi ne.

Samfurin tsarin maida kuɗi na farashi:Ana iya mayar da cikakken kuɗin samfurin da gwaji lokacin da babban odar ku ta kai tan 1 ko sama da haka.

Tabbatar da Inganci da Takaddun Shaida

Manyan maganadisu na zobe na neodymium sune muhimman abubuwan da ke cikin kayan aikin masana'antu. Magnetic mai daidaito da amincin injiniya kai tsaye suna tabbatar da amincin aikin injin. Fullzen yana aiwatar da cikakken tsarin sarrafa inganci daga kayan ƙasa masu ƙarancin ƙarfi zuwa samfuran da aka gama.

Kula da kayan da aka sarrafa:Tsabtataccen kayan ƙasa mai ƙarancin tsarki tare da abun da ke cikin tsari, yawan iskar oxygen da gwajin ƙazanta kafin samarwa

Sa ido a cikin tsari:Bin diddigin lanƙwasa na sintering a ainihin lokaci, gwajin maganadisu akan kayan gwajin tanderu don tabbatar da daidaiton tsari

Duba samfurin da aka gama:Cikakken dubawa 100% don girma, kwarara da bayyanar; duk manyan zobba suna wucewa ta hanyar binciken fashewa mara lalatawa

Takaddun shaida na duniya: ISO9001:2015, IATF16949, RoHS, da ke bin REACH

Gwaje-gwajen tsufa masu inganci:Zagayen zafin jiki, feshin gishiri, girgizar girgiza, tsufa da kuma gwajin ƙarfin tensile

Me Yasa Za Ka Zabi Fullzen A Matsayin Babban Mai Ba da Magnet?

Tare da shekaru 10 na gwaninta a fannin bincike da kera maganadisu mai haɗin gwiwa, Fullzen ta samar da mafita mai ɗorewa ta zoben maganadisu ga abokan ciniki sama da 200 na injina da firikwensin a duk duniya, tana isar da maganadisu sama da miliyan 300 a jimilla.

Cikakken sarkar masana'antu mai zaman kanta:Tsarin foda mai haɓaka kai, ƙirar mold, tsarin gyare-gyare da gwaji

Tallafin injiniya na ƙwararru:Kwaikwayon da'irar maganadisu kyauta da inganta sandar tushe don haɓaka aikin motar

Saurin haɓaka mold:Lokacin jagora mafi guntu na samfurin kwanaki 7, kashi 30% cikin sauri fiye da matsakaicin zagayen masana'antu

Ma'aunin inganci mai tsauri:CPK ≥1.33, karkacewar kwarara tsakanin rukuni-rukuni ana sarrafa shi cikin ±3% don samfuran matakin mota

Ƙarfin samarwa mai sassauƙa:Sauyi mai sauƙi daga ƙananan rukunin gwaji zuwa samar da yawan taro

Marufi mai kariya daga maganadisu:Kwalayen hana maganadisu na musamman da akwatunan katako don cika ƙa'idodin jigilar kaya ta sama da teku

Ƙungiyar fasaha ta bayan-tallace-tallace:Amsar imel da saƙo na awanni 24, tallafin da ake bayarwa a wurin aiki don manyan ayyuka

Tambayoyin da ake yawan yi akai-akai

Menene girman girman maganadisu na zobe na neodymium monolithic da za ku iya samarwa? Yaya ake sarrafa manyan girma?

Zoben neodymium ɗinmu mai ƙarfi da aka yi da sintered sun kai har zuwa 500mm OD da tsayin 300mm. Don aikace-aikacen da ke buƙatar diamita sama da 500mm, muna samar da mafita na haɗa tayal masu sassaka tare da girman ka'ida mara iyaka. Mafi girman zoben da aka haɗa da aka kawo zuwa yanzu ya kai mita 2.2 OD, tare da aikin maganadisu yana riƙe sama da kashi 95% na zoben monolithic yayin da ake rage jimlar farashi zuwa 50%-70%.

Wane haƙurin maganadisu za ku iya ba da garantin daidaiton maganadisu ga manyan maganadisu na zobe? Ta yaya za ku gwada shi?

Fullzen yana sarrafa karkacewar kwarara tsakanin ±3% don babban maganadisu na zobe guda ɗaya, mafi kyau fiye da matsakaicin masana'antu ±5%. Kowace zobe da aka gama tana yin gwajin gauss mai maki da yawa da kuma cikakken duba kwararar. Don buƙatun daidaito mai yawa, za mu iya samar da cikakkun zane-zanen rarraba filin maganadisu na 3D don nazarin filin da aka fahimta.

Me yasa manyan zoben neodymium ke fashewa cikin sauƙi? Ta yaya ake hana ɓoyayyun fasa?

Tushen tsagewa daga tarin damuwa ta ciki yayin yin sintering da kuma damuwa ta injiniya yayin aikin CNC. Girman da ya fi girma yana haifar da haɗarin damuwa mafi girma. Fullzen yana magance wannan ta hanyar ma'auni guda huɗu: matsi mai daidaituwa iri ɗaya, dumama sintering a hankali da kuma sanyaya lanƙwasa don rage damuwa, ƙarancin zurfin niƙa guda ɗaya na 0.1mm, da kuma duba tsagewa 100% mara lalata ga duk manyan maganadisu da aka gama.

Wadanne hanyoyin maganadisu kuke tallafawa don manyan maganadisu na zobe? Dogayen sanda nawa za ku iya samarwa?

Muna bayar da magnetization na axial, maganadisu na zobe mai maganadisu mai radial, magnetization na kewaye da sanduna da yawa (sandunan 8/12/24/48 gama gari) da kuma tsare-tsare na musamman na Halbach. Yawan sandunan ba shi da iyaka mai tsauri ta sama, an iyakance shi ne kawai ta girman murfin magnetizer da girman zobe. Kayan aikinmu suna tallafawa sanduna har zuwa 120 don zoben OD na 500mm tare da daidaiton baka na sanda ±0.5°.

Ta yaya ake jigilar manyan maganadisu masu ƙarfi na zobe? Shin jigilar kaya za ta rage ƙarfin maganadisu? Shin kuɗin jigilar kaya yana da tsada?

Zoben neodymium masu ƙarfi suna buƙatar marufi na kariya daga maganadisu don cika ƙa'idodin aminci na sufuri na duniya (filin maganadisu na waje ƙasa da 200Gs). Maganin marufi na Fullzen yana amfani da Layer na ciki na kumfa, Layer na tsakiya na kariya daga maganadisu na ƙarfe da kuma ƙarfafa akwati na waje na katako mai ƙarfi, wanda ya dace da ƙa'idodin jigilar iska da teku. Jigilar kaya ta yau da kullun ba ta rushe maganadisu ba; rushewa yana faruwa ne kawai sama da zafin aiki ko ƙarfin filayen maganadisu na waje mai ƙarfi. Za mu bayar da tsarin jigilar kaya mafi inganci dangane da nauyi da hanyar isar da kaya da kuka fi so.

Za ku iya bayar da tallafin ƙirar da'irar maganadisu kyauta? Waɗanne sigogi nake buƙatar bayarwa?

Injiniyoyin maganadisu na ƙwararru suna ba da tallafi kyauta na girman da kuma kwaikwayon FEA. Da fatan za a raba cikakkun bayanai na asali ciki har da zobe OD/ID/tsawo, zafin jiki na aiki, kwararar maganadisu da ake buƙata ko gauss na saman, nau'in maganadisu, hanyar shigarwa da aikace-aikacen manufa. Za mu ba da shawarar daidaita ma'aunin maganadisu, tsare-tsaren tsari da kuma samar da kimanta farashi cikin awanni 24.

Menene mafi ƙarancin adadin odar ku don manyan maganadisu na zobe? Zan iya yin ƙananan oda na gwaji?

MOQ na girman zobe na yau da kullun shine na'ura 1 don gwajin samfuri; yawan samarwa MOQ ya kai guda 10-50 dangane da girma. Zoben da ba na yau da kullun ba na musamman suna buƙatar sabbin ƙira don haka za a daidaita adadin odar gwaji daidai gwargwado. Muna maraba da ƙananan samfura na samfura don maimaita samfura kuma muna ba da sabis na kaya na kaya ga abokan ciniki na dogon lokaci.

Shin ƙarfin injin maganadisu na zobe mai haɗewa yana da inganci? Shin tayal ɗin za su tashi a ƙarƙashin juyawa mai sauri?

Tsaron injina shine babban fifiko ga ƙirar zoben da aka haɗa. Fullzen yana ɗaukar kariya mai matakai da yawa: injinan tayal masu daidaito sosai tare da rata mai haɗawa ≤0.1mm tare da manne mai ƙarfi, hannun riga na bakin ƙarfe na waje ko winding na carbon fiber don ɗaure radial, layin ƙarfe na ciki don ƙarfafa tsarin, tare da ƙulli ko tsangwama da suka dace da gyara na inji azaman tsaro na biyu. Zoben da aka haɗa sun wuce gwaje-gwajen daidaiton gudu da ƙarfi a ƙarƙashin 15,000 RPM kuma suna aiki da kyau a cikin injunan kasuwanci masu sauri.

Kayayyakin Magana Masu Alaƙa da Zobe

Bincika cikakken nau'ikan maganadisu na zoben neodymium don nemo mafita masu dacewa da kayan aikin ku.

Maganadiso na Neodymium Zobe- Cikakken girman da ya shafi dukkan maki, nau'ikan magnetization da ma'aunin yau da kullun

Magnets na Zoben Mai Zane Mai Radially Magnetized- Magnets na zobe mai radiyo tare da sandunan ciki da na waje don injina da firikwensin

Maganadiso na Zoben Neodymium N52- Mafi girman matakin da aka samar da yawa tare da samfurin makamashin MGOe 52, cikakke ne don ƙananan ƙira

Maganadisun Zoben Countersunk- Ramukan da aka riga aka haƙa don sauƙaƙe haɗuwa a kan tsarin injiniya

Nemi Fa'idar Kyauta a Yau

Raba girman maganadisu na zobe mai girma, buƙatun maganadisu da cikakkun bayanai game da aikace-aikacen kayan aiki. Ƙungiyarmu ta fasaha ta Fullzen za ta aiko muku da babban maganin maganadisu na zobe na neodymium da kuma farashi na yau da kullun cikin awanni 24.