Fullzen Magnet-ka giraanta neodymium N52waxay matalaan heerka ugu sarreeya ee magnets-ka neodymium ee ganacsi ahaan loo soo saaro, oo leh tamar ugu badan oo ah52 MGOeiyo dib-u-hagaajin u dhaxaysa laga bilaabo14.2–14.8 kgsWaxay bixiyaan qiyaastii24% waxqabad birlab ah oo ka sarreeyamarka la barbar dhigo darajooyinka N42, taasoo suurtogalinaysa in la yareeyo cabbirka ka badan30%iyadoo la ilaalinayo wax soo saarka xoogga birlabta ee isku midka ah.
SidaWarshadda shahaadada ISO 9001, waxaan taageernaa si buuxdaHabaynta OEM/ODMDhammaan xuduudaha oo ay ku jiraan qaacidada birlabta, dulqaadka cabbirka iyo qaabka birlabta ayaa si buuxda loo hagaajin karaa. Waxaan bixinaa xalal hal-joojin ah oo loogu talagalay xaaladaha baahida sare leh ee u baahan waxqabadka birlabta adag, sida qalabka saxda ah ee heerka sare ah, matoorada yaryar iyo aaladaha caafimaadka. Waxtarka matoorka ugu badan 3-5% iyadoo la dhimayo kor u kaca heerkulka iyo buuqa hawlgalka, oo ku habboon darawallada servo, matoorada cusub ee jiidista baabuurta tamarta iyo matoorrada tamarta dabaysha.
Hoos waxaa ku qoran xuduudaha birlabta ee asaasiga ah iyo cabbirka birlabta giraanta neodymium ee Fullzen N52. Cabbirrada gaarka ah ee gaarka ah ayaa la heli karaa marka la codsado.
| Halbeegga | Kala duwanaanshaha Qiimaha |
|---|---|
| Badeecada Tamarta Ugu Badan (BH) ugu badnaan | 50 - 53 MGOe (398 - 422 kJ/m³) |
| Remanence Br | 14.2 - 14.8 kgs (1.42 - 1.48 T) |
| Hcb oo qasab ah | ≥ 10.5 kOe (836 kA/m) |
| Hcj-ga Gudaha ee Ku-tiirsanaanta | ≥ 11.5 kOe (915 kA/m) |
| Heerkulka Hawlgalka ugu Badan | 80℃ (Taxanaha N ee Caadiga ah) |
| Heerkulka Curie | 310℃ |
| Isku-xidhka Heerkulka Br | -0.12 %/℃ (20-100℃) |
| Isku-xidhka Heerkulka Hcj | -0.6 %/℃ (20-100℃) |
| Cufnaanta | 7.5 g/cm³ |
| Adkaanta | 550 - 650 Vickers |
| Iska caabinta Korontada | 140 - 160 μΩ·cm |
Birlabta giraanta neodymium N52 waxay u taagan tahay heerka ugu sarreeya ee waxqabadka agabka NdFeB ee sintered-ka badan ee la soo saaro. Waa kuwo aan lagu beddeli karin naqshadaha heerka sare ah oo leh meel xaddidan oo rakibid ah iyo shuruudaha xoogga birlabta ee xad-dhaafka ah.
Waxqabadka birlabta aadka u sarreeya:Badeecada ugu badan ee tamarta waxay gaartaa 52 MGOe, taasoo ka dhigaysa ilaa 14.8 kGs. Qiyaastii 48% way ka xoog badan tahay N35 iyo 24% way ka xoog badan tahay N42, taasoo ka mid ah magnet-yada ugu awoodda badan adduunka oo dhan.
Hagaajinta Yaraynta:Yaree mugga qaybaha 30-40% iyadoo la isticmaalayo wax soo saar birlab oo isku mid ah, keydinta booska rakibidda iyo taageeridda naqshadaynta qalabka fudud oo is haysta.
Xakamaynta saxda ah ee goobta birlabta:Badeecada tamarta sare leh oo lagu daray shiididda saxda ah waxay suurtogal ka dhigaysaa qaybinta saxda ah ee qulqulka magnetic, iyadoo la buuxinayo heerarka adag ee qalabka heerka sare ah.
Loogu talagalay codsiyada heerka sare ah:Waxaa si ballaaran loogu isticmaalaa aaladaha caafimaadka, dareemayaasha saxda ah, sameecadaha dhegaha ee aaminka ah, matoorrada yaryar iyo qalabka kor u qaadista magnetic-ka ee u baahan waxqabadka magnetic-ga heerka sare ah.
Habayn buuxda:Fullzen waxay bixisaa hagaajinta OEM/ODM oo dhammaystiran oo ay ku jiraan qaacidada magnet-ka, cabbirrada, dahaarka dusha sare iyo qaababka magnetization-ka, iyadoo macaamiisha ka taageereysa tijaabinta tusaalaha ilaa wax soo saarka ballaaran.
Sahayda tooska ah ee warshadda:Silsilad wax soo saar oo madax-bannaan oo dhammaystiran laga bilaabo habaynta walxaha ceeriin ee dhulka dhifka ah ilaa magnetization-ka dhammaystiran, dhexdhexaadiye la'aan, waqti hogaamineed oo deggan iyo qiimo tartan badan.
Iyada oo ay ugu wacan tahay waxqabadka birlabta ee sarreeya iyo cufnaanta tamarta sare, birlabta giraanta neodymium ee N52 si weyn ayaa loogu isticmaalaa warshadaha heerka sare ah ee leh meel bannaan oo adag iyo xaddidaad waxqabad.
Cod heer sare ah:Sameecadaha dhegaha ee Hi-Fi, sameecado xirfadlayaal ah, darawallo isku dheelitiran oo armature ah, iyo nidaamyada codka ee aaminka ah
Dareemayaasha saxda ah:Dareemayaasha Hoolka oo sax ah, dareemayaasha booska, dareemayaasha xawaaraha, dareemayaasha socodka
Matoorro yaryar:Matoorro yar yar oo sax ah, matoorrada gariirka toosan ee taleefanka casriga ah, matoorrada servo-ga yar yar, matoorrada ka hortagga gariirka indhaha
Qalabka caafimaadka:Qaybaha MRI, bambooyin caafimaad oo sax ah, robotyo qalliin, qalabka neefsashada
Farsamo yaqaanka kicinta birlabta:Biirta birlabta, gaadiidka maglev, iyo meelaha lagu soo bandhigo levitation-ka
Qalabka elektaroonigga ah ee macaamiisha ee heerka sare ah:Moodooyinka dallacaadda wireless-ka ee flagship, qalabka casriga ah ee la xidhi karo ee casriga ah, iyo kuwa kiciya kamaradaha casriga ah
Darajooyinka kala duwan ee NdFeB way ku kala duwan yihiin wax soo saarka birlabta, iska caabbinta heerkulka iyo kharashka. Xulashada darajooyinka saxda ah waxay dheellitirtaa baahiyaha waxqabadka iyo hufnaanta miisaaniyadda.
| Halbeegga | N35 | N42 | N45 | N48 | N52 ★ |
|---|---|---|---|---|---|
| (BH)ugu badnaan MGOe | 33-36 | 40-42 | 43-46 | 46-49 | 50-53 |
| Remanence kGs | 11.7-12.1 | 13.0-13.5 | 13.3-13.7 | 13.5-14.0 | 14.2-14.8 |
| Heerkulka Shaqada ugu badan ℃ | 80 | 80 | 80 | 80 | 80 |
| Qiimaha Qaraarka ah | Hoose (1.0x) | Dhexdhexaad ah (1.15x) | Dhexdhexaad-Sare (1.3x) | Sare (1.5x) | Ugu sarreeya (2.0x) |
| Heerka Waxqabadka | Gelitaanka | Heerka Caadiga ah | Dhexe-Sare | Sare | Ugu dambeyntii |
| Xaaladaha lagu taliyay | Mashaariicda waxqabadka hooseeya ee xasaasiga ah ee kharash-celinta | Qalabka warshadaha guud | Shuruudaha waxqabadka dhexe | Baahida culus ee culeyska magnetic | Awood birlab oo aad u daran & boos xaddidan |
Fiiro gaar ah: Isku-dhafka qiimaha waa tixraac oo keliya, qiimaha dhabta ah wuu isbedbeddelaa iyadoo suuqyada alaabta ceeriin ee dhulka dhifka ah ay yihiin kuwo aan qiimo lahayn. Maadaama heerka ugu sarreeya ee wax soo saarka tirada badan, N52 wuxuu bixiyaa faa'iidooyin aan la barbar dhigi karin oo loogu talagalay qaababka is haysta ee u baahan magnetism-ka ugu badan. Haddii N42 ama N48 ay dabooli karaan shuruudahaaga, waxaan kugula talineynaa darajooyinkaas si aad u hesho waxqabad kharash wanaagsan. Fullzen waxay bixisaa jilitaan wareeg birlab ah oo bilaash ah si ay kaaga caawiso inaad doorato darajada ugu habboon.
N52 waa kood kala-soocid caadi ah oo loogu talagalay birlabyada neodymium ee sintered, oo loo qaybiyay qaybo xaraf iyo tiro ah oo matalaya fasalka qasabka ah iyo badeecada tamarta ugu badan siday u kala horreeyaan.
Xarafka N:Heerka taxanaha caadiga ah, qasabka gudaha Hcj ≥ 12 kOe, heerkulka ugu badan ee shaqada 80℃
Lambarka 52:Waxay matalaysaa ugu badnaan badeecada tamarta ugu badan (BH) ugu badnaan 52 MGOe (Mega-Gauss-Oersted)
Heerkul dheeri ah si loo helo iska caabbinta kulaylka oo sareysa:M (100℃), H (120℃), SH (150℃), UH (180℃), EH (200℃)
Kala duwanaanshaha dulqaadka waxqabadka:Fasal kasta wuxuu leeyahay leexasho yar; N52 wuxuu daboolayaa 50–53 MGOe.
Fullzen waxay ka shaqeysaa 15 khad oo wax soo saar oo loogu talagalay magnet-ka heerka N52, iyadoo si buuxda loo xakameynayo gudaha laga bilaabo isku-darka walxaha ceeriin ah, nadiifinta faakiyuumka ilaa farsamaynta saxda ah ee dhammaystiran. Wax soo saarkayaga billaha ah wuxuu gaarayaa 20 tan si loo taageero dalabaadka ballaaran iyo kuwa gaarka ah.
Awoodda wax soo saarka:12 foornooyin faakiyuum ah oo sintering ah, wax soo saar bille ah oo ah 20 tan oo birlab N52 ah, in ka badan 50 cabbir oo caadi ah ayaa kayd ah
Mashiinka aadka u saxsan:Shiidiyeyaasha dhululubada gudaha iyo dibadda waxay u dulqaadan karaan ilaa ±0.02mm, isku-dhafka ≤0.03mm
Ikhtiyaarada birlabeynta:Axial, radially magnetized, multi-tiles (2–120 tiles), tiir qalloocan iyo magnetization saf Halbach ah
Dhammaystirka dusha sare:In ka badan 10 nooc oo dahaadh ah oo ay ku jiraan NiCuNi, Zinc, Epoxy, Phosphating, Parylene, Dahab, Qalin iyo Electrophoresis
Xakamaynta tayada adag:100% kormeer buuxa oo loogu talagalay qulqulka birlabta, cabbirrada iyo muuqaalka; leexashada waxqabadka birlabta ee u dhaxaysa dufcadaha ≤ ±2%
Habaynta labaad ee gaarka ah:Faraantiyada tallaabooyinka, faraantiyada la jarjaray, qaababka D, godadka, godadka la soo celiyay iyo astaamo gaar ah oo la heli karo
Fullzen waxay bixisaa adeeg tijaabo muunad ah oo loogu talagalay birlabta giraanta neodymium N52. Cabbirrada kaydka ku jira si dhakhso leh ayaa loo soo diraa, noocyada gaarka ahna waa la soo saari karaa si loo xaqiijiyo waxqabadka iyo isu imaatinka ka hor wax soo saarka ballaaran.
· Muunadaha caadiga ah:50+ cabbir oo diyaar ah oo bakhaarka yaal, keenis 1-3 maalmood gudahood, khidmado muunad yar ayaa la dabaqayaa
· Noocyada gaarka ah ee la sameeyay:Waxaa lagu soo saaray iyadoo loo eegayo sawirradaada farsamada, waqtiga hogaaminta 7-15 maalmood, kharashka qalabka oo ku salaysan kakanaanta
· Muunad MOQ ah:10–50 xabbo oo loogu talagalay alaabta kaydka ah, 5–20 xabbo oo loogu talagalay noocyada gaarka ah (way ku kala duwan yihiin cabbirka)
· Dukumentiyada imtixaanka waxaa ku jira:Shahaadada agabka, warbixinta kormeerka cabbirka, warbixinta tijaabada waxqabadka magnetic
· Lacag celin tusaale ah:Dhammaan kharashyada nooca tijaabada ah waa la soo celin karaa marka dalabka badan uu gaaro $700 oo u dhiganta
Cabbirrada kaydka caadiga ah had iyo jeer ma la jaan qaadi karaan shuruudaha mashruuca gaarka ah. Fullzen waxay bixisaa habayn dabacsan oo dhammaystiran oo daboolaysa cabbirrada, qaababka, dahaarka iyo qaababka birlabta.
· Cabbirrada gaarka ah:OD 2mm–200mm, dhumucda derbiga ≥0.5mm, dhererka 0.5mm–100mm
· Astaamaha gaarka ah ee giraanta:Faraantiyada tallaabooyinka, faraantiyada la jarjaray, faraantiyada D-gooyay, faraantiyo godad leh, faraantiyo leh godad lagu rakibayo
· Dahaarka gaarka ah:Epoxy-ga heerka badda ee loogu talagalay deegaannada qoyan, dahaadhka dahabka caafimaadka ee loogu talagalay codsiyada bayoolojiga ku habboon
· Magnetization gaar ah:Qaanso gaar ah oo tiirar ah, xaglo tiirar aan sinnayn, birlab-mawjad sine-mowjad ah oo loogu talagalay wareeggaaga birlab-magnetka
· Adeegga isku-dubaridka Birlabta:Hore loogu xidhay sideyaal bir ah ama balaastik ah si loo yareeyo culayska shaqada ee aad isku ururiso
· Cusbooneysiinta heerkulka sare:U beddel N52M (100℃) ama N52H (120℃) haddii N52-ka caadiga ah uusan u adkeysan karin kulaylka shaqeynaya
Tayada birlabta deggan waxay aasaaska u dhigtaa hawlgalka matoorka ee lagu kalsoonaan karo, Fullzen-na waxay ilaalisaa nidaam xakamayn tayo oo dhammaystiran:
Shahaado laba-geesood ah oo ah nidaamyada maaraynta tayada baabuurta ee ISO 9001 iyo IATF 16949
100% kormeerka walxaha ceeriin ee soo socda si loo aqoonsado halabuurka dhulka naadirka ah iyo xadka wasakhda
Xakamaynta habka tirakoobka ee SPC inta lagu jiro sifeynta si loo xaddido isbeddelka waxqabadka birlabta gudaha 3%
Tijaabada qulqulka cabbirka iyo magnetic-ga oo dhammaystiran dhammaan alaabada la dhammeeyay
Shahaadooyinka agabka iyo warbixinnada kormeerka ayaa la bixiyaa dufcad kasta
U hoggaansanaanta RoHS & REACH, bayaanka macdanta isku dhaca ayaa la heli karaa marka la codsado
Dukumentiyada Heerka 3aad ee PPAP ayaa loo heli karaa macaamiisha heerka baabuurta
Waxaan xallinay su'aalaha caadiga ah ee ku saabsan xulashada birlabta giraanta N52 iyo codsiga si loo dedejiyo qiimeynta mashruucaaga. La xiriir injineeradayada iibka si aad u hesho taageero farsamo oo dheeraad ah.
Iyada oo leh cabbiro isku mid ah, N52 waxay leedahay 24% sare (BH) ugu badnaan (52 MGOe vs 42 MGOe) iyo ~ 10% sare u kaca. Horumarinta xoogga jiidista dhabta ah waxay u dhaxaysaa 15-25% iyadoo ku xiran wareegga birlabta iyo farqiga hawada.
Dooro N52 haddii: booska naqshadeynta oo xaddidan uu u baahan yahay xoogga birlabka ugu badan; yaraynta fudud ayaa loo baahan yahay; xoog sare oo goobta birlabka ah ayaa loo baahan yahay qalabka saxda ah; birlabka heerka hoose ku guuldareysta tijaabooyinka waxqabadka. Haddii N42/N48 ay qanciso shuruudahaaga, waxaan kugula talineynaa darajooyinkaas si loo helo hufnaan kharash oo wanaagsan. Fullzen waxay bixisaa jilitaan birlab ah oo bilaash ah si loo wanaajiyo xulashadaada darajada.
80℃ waa heerkulka shaqada ee ugu sarreeya ee joogtada ah ee heerka N52. Lumis birlab yar (ka yar 5%) ayaa dhacda heerkulkan waxayna si buuxda u soo kabataa ka dib qaboojinta. Soo-gaadhista muddada gaaban ee 90–100℃ waxay sababi kartaa burburin yar oo aan dib loo celin karin (≤2%) iyada oo aan si buuxda u shaqaynayn badeecada. Hawlgalka muddada dheer ee ka sarreeya 80℃ wuxuu horseedaa burbur joogto ah oo tartiib tartiib ah wuxuuna soo gaabinayaa cimriga adeegga. Deegaannada heerkulka sare leh, dooro darajooyinka u adkaysta kulaylka N52M (100℃), N52H (120℃) ama N52SH (150℃) oo leh waxqabad birlab oo isku mid ah.
Qaabab badan oo birlabeyn ah ayaa loo taageeraa birlabta giraanta N52:
Dhammaan tirooyinka tiirarka iyo tilmaamaha birlabta waxaa loo habeyn karaa naqshaddaada wareegga birlabta. Fullzen waxay sidoo kale horumarisaa qalab birlabeed oo gaar ah oo loogu talagalay shuruudaha gaarka ah.
Siyaasadda MOQ dabacsan oo buuxda: 1 xabbo oo loogu talagalay muunado kayd ah oo diyaar ah oo loogu talagalay tijaabinta tusaalaha. Sawirrada gaarka ah guud ahaan waxay u baahan yihiin 100-500 xabbo oo dalab hore ah; macaamiisha iskaashiga muddada dheer waxay u qalmaan MOQ-ga oo la dhimay ilaa 50 xabbo. Waxaan taageernaa wax soo saarka tijaabada ee dufcad yar si loo horumariyo badeecadaha cusub si looga fogaado khatarta xad-dhaafka ah ee kaydka. Qiimaha halbeegga ayaa si tartiib tartiib ah hoos ugu dhacaya marka mugga dalabku kordho.
Xaaladaha hawlgalka ee ku habboon (heerkulka ka hooseeya heerka la qiimeeyay, ma jiro goob birlabeed oo xooggan oo gadaal ka soo horjeeda, dahaarka ka hortagga daxalka oo buuxa), birlabyada joogtada ah ee NdFeB ee sintered ayaa si aad ah u burbura, iyagoo luminaya wax ka yar 1% qulqulka sannad kasta, iyadoo cimriga adeeggu uu ka badan yahay 10-20 sano.
Kala-soocidda ayaa dardar gelisa xaaladahan: hawlgal joogto ah oo ka sarreeya heerkulka ugu sarreeya; soo-gaadhista goobaha birlabta ee iska soo horjeeda ee xooggan; daxalka dusha sare ee waxyeeleeya qaab-dhismeedka birlabta gudaha; saameyn daran ama gariir (NdFeB waa mid jajaban, dildilaacyadu waxay burburiyaan wax soo saarka birlabta). Waxaan kugula talineynaa inaad kaydiso 10-15% faa'iidada waxqabadka birlabta marka la naqshadeynayo oo aad marsato dahaadh ilaalin oo habboon si loo helo xasillooni muddo dheer ah.
Xadka wax soo saarka ee dhumucda derbiga waxay ku xiran tahay dhexroorka dibadda ee birlabka si loo helo wax soo saar deggan. Saamiga ugu habboon ee darbiga-ilaa-dhexroorka waa ka sarreeya 1:10 si loo helo wax soo saar fudud.
Faraantiyada derbiyada khafiifka ah waxay leeyihiin dhib badan oo wax soo saar ah, heerarka wax soo saarka oo hooseeya iyo kharashka cutubka oo sarreeya. La xiriir kooxdayada injineerinka si aad u qiimeyso wax soo saarka iyo miisaaniyadda loogu talagalay naqshadaha darbiga aadka u khafiifsan.
Sahamin faylalka magnet-ka giraanta neodymium ee Fullzen oo dhammaystiran si aad u hesho xalka birlabta ugu fiican ee mashruucaaga.
Magnet-yada giraanta Neodymium— Tilmaamaha qaybta oo dhammaystiran oo daboolaya dhammaan darajooyinka, cabbirrada iyo noocyada magnetization
Magnetrada giraanta N42 Neodymium— Heerka waxqabadka dhexe ee kharash-ool ah oo loogu talagalay isticmaalka guud ee warshadaha
Magnetrada waaweyn ee giraanta Neodymium— Giraangiraha gaarka loo leeyahay ee OD ilaa 200mm loogu talagalay qalabka dabaysha iyo MRI
Magnet-yada Giraangiraha ee Radially Magnetized- Naqshadeynta tiirka gudaha iyo dibadda ee matoorada yaryar iyo dareemayaasha
Magnetrada Giraanta ee Ka-hortagga Sunk— Godadka rakibidda ee hore loo qoday si loogu fududeeyo isku-dubaridka boolal ee qaab-dhismeedka farsamada
La wadaag cabbirrada birlabta giraanta N52, shuruudaha birlabta iyo faahfaahinta codsiga dhammaadka, kooxda injineerinka xirfadeed ee Fullzen waxay bixin doonaan xalal farsamo oo loo habeeyay iyo xigasho 24 saacadood gudahood.