Magnet-yada Faraantiga Neodymium - Xalalka Birlabta ee Gaarka loo Leeyahay | Fullzen
Fullzen waa soo saare xirfadle ah oo ka shaqeeya birlabta giraanta neodymium ee gaarka loo leeyahay, iyadoo bixisa noocyo kala duwan oo darajooyin ah laga bilaabo N35 ilaa N54 (oo ay ku jiraan heerarka heerkulka sare ee H/SH/UH) oo leh dulqaad sax ah oo ah +/-0.05mm. Waxaan u adeegnaa 100+ macaamiil warshadeed oo caalami ah oo ku jira qaybaha elektaroonigga, baabuurta, caafimaadka iyo tamarta cusub, iyadoo MOQ-yada dabacsan ay ka bilaabmayaan 1,000 qaybood iyo taageero muunad bilaash ah oo loogu talagalay mashaariicda u qalma.
Magnet-yada Faraantiga Neodymium - Xalalka Birlabta ee Gaarka loo leeyahay ee Matoorada, Dareemayaasha iyo Qalabka Warshadaha
Fullzen Technology waxay soo saartaa birlabyo giraangireed neodymium ah oo gaar ah oo loogu talagalay codsiyada warshadaha ee adag oo ay ku jiraan matoorada korontada, qalabka wax lagu dhejiyo ee wareega, isku xidhka birlabta, aaladaha caafimaadka iyo nidaamyada otomaatiga.
Si ka duwan magnet-yada caadiga ah ee buugga, magnet-yadayada giraanta waxaa lagu habeyn karaa:
Iyadoo dulqaadka wax soo saarka uu yahay mid adag sida ±0.05mm iyo darajooyin u dhexeeya N35 ilaa N54, Fullzen waxay taageertaa OEM iyo kooxaha injineernimada adduunka oo dhan iyadoo la adeegsanayo xalal birlab oo lagu kalsoonaan karo.
Maxay Injineeradu u Doortaan Birlabta Neodymium Ring
Qaabka giraantu waa mid ka mid ah joomatariyada magnetka joogtada ah ee ugu waxtarka badan.
Marka la barbardhigo birlabta saxanka adag, birlabta giraantu waxay bixisaa:
✅ Ku rakibidda shabagga tooska ah
✅ Tabar-darrida wareega hoose
✅ Qaybinta qulqulka birlabta oo wanaagsan
✅ Isku-dubarid fudud oo matoorada ah
✅ Awood birlabeyn badan
Waayo-aragnimadayada ku aaddan soo-saareyaasha matoorada iyo shirkadaha dareemayaasha, in ka badan 60% mashaariicda birlabta giraanta ee gaarka ah ayaa loo isticmaalaa codsiyada wareegga halkaas oo isku-darka shafka uu muhiim yahay.
Waa maxay magnet-ka giraanta Neodymium?
Magnet-ka giraanta Neodymiumwaa birlabyo dhul naadir ah oo xoog badan oo leh naqshad wareeg ah oo godan oo awood u siinaysa rakibidda usha tooska ah iyo qaababka goobta magnetic-ka ee diiradda saaraya. Laga sameeyay walxaha NdFeB ee sintered, waxay bixiyaan wax soo saarka tamarta magnetic-ka ugu sarreeya ee nooc kasta oo birlab joogto ah.
Fullzen waxay soo saartaa birlabyo giraangireed neodymium ah oo gaar ah oo u dhexeeya 2mm ilaa 200mm dhexroorka dibadda iyadoo leh dulqaad sax ah, matoor u adeegta, dareemaha, isku xirka, iyo codsiyada caafimaadka adduunka oo dhan.
Maxaad noogu doorataa Soo-saarahaaga Birlabta ee Neodymium Ring?
Annagoo ah soo-saare birlab xirfadle ah oo leh warshadeenna Shiinaha iyo in ka badan 10 sano oo waayo-aragnimo wax soo saar ah, waxaan bixinnaa adeegyo OEM & ODM ah, annagoo bixinna qiimeyn toos ah oo warshadeed iyo sahay deggan.
Injineernimada Saxda ah -Dulqaadku waa mid adag sida ±0.05mm, 100% kormeer cabbir ah dufcad kasta.
Heerka Fasalka Buuxa -N35 ilaa N54, oo lagu daray heerarka heerkulka sare ee H/SH/UH/EH dhammaan codsiyada.
Dahaadhyo Badan -Dahaarka Nikkel, zinc, epoxy, dahab, iyo parylene si ay u ilaaliyaan daxalka deegaan kasta.
Wax soo saarka Dhammaadka-ilaa-Dhamaadka -Dhalaalidda gudaha, riixidda, sintering-ka, farsamaynta, dahaarka, iyo birlabaynta.
Tayada Shahaadaysan -Shahaadada ISO 9001 iyo IATF 16949, REACH iyo RoHS waa u hoggaansan yihiin, heerka cilladaha <0.1%.
Taageerada Farsamada -Koox injineernimo oo khibrad u leh hagaajinta naqshadeynta iyo sameynta qaab-dhismeedka degdega ah 7 maalmood gudahood.
Tilmaamaha Magnetization-ka
Jihada birlabta ayaa go'aamisa sida goobta birlabta loo jiheeyo, taasoo si toos ah u saamaysa waxqabadka codsigaaga. Doorashada qaabka saxda ah ayaa muhiim u ah xoogga ugu wanaagsan iyo hufnaanta.
Xulashada jihada saxda ah ee magnetization-ka ayaa inta badan ka muhiimsan doorashada heerka ugu sarreeya.
Magnetization-ka Axial
Tiirarka Waqooyi iyo Koonfureed waxay ku yaalliin wejiyo siman oo iska soo horjeeda.
Ugu Fiican:Nidaamyada haynta,Qalabka birlabta,Codsiyada rakibidda,Xiritaannada
Faa'iidooyinka:Xoogga ugu badan ee jiidista,Qiimaha ugu hooseeya,Wax soo saarka ugu fudud
Magnetization-ka Radial
Ulaha Waqooyi iyo Koonfur waxay ku yaalliin dhexroorka dibadda iyo gudaha.
Ugu Fiican:Matoorada korontada, isku xidhka magnetic, aaladaha wareega
Faa'iidooyinka:Goobta magnetic wareeg ah ee la habeeyay,Hagaajinta hufnaanta mootada,Soo saarid xoog oo wanaagsan
Magnetization-ka Tiirarka Badan leh
Tiirarka waqooyi iyo koonfureed ee isbedbeddelaya ee ku wareegsan wareegga.
Caadi ahaan loo isticmaalo:Encoder-yada,Dareemayaasha hoolka,Nidaamyada Adeegga,Matoorada BLDC
Heerarka iyo Waxqabadka Birlabta Neodymium Ring
Heerka birlabka wuxuu tilmaamayaa wax soo saarka tamarta ugu badan (MGOe), kaas oo si toos ah ula xiriira xoogga haynta iyo xoogga birlabka. Darajooyinka sare waxay keenaan xoog badan cabbirro yaryar laakiin waxay ku yimaadaan qiimo sare waxayna yeelan karaan iska caabin heerkul oo hooseeya.
| Fasal | Tamarta Ugu Badan (MGOe) | Remanence (kG) | Heerkulka ugu Sareeya (°C) | Codsiyada Caadiga ah |
| N35 | 35 | 12.1 | 80 | Haynta guud, dareemayaasha |
| N38 | 38 | 12.6 | 80 | Matoorada caadiga ah |
| N42 | 42 | 13.2 | 80 | Matoorada waxqabadka sare leh |
| N45 | 45 | 13.5 | 80 | Qalabka saxda ah |
| N48 | 48 | 13.8 | 80 | Barnaamijyada xoogga badan |
| N52 | 52 | 14.5 | 80 | Xoogga ugu badan, oo yaraaday |
| N35H | 35 | 12.1 | 120 | Matoorada baabuurta |
| N42SH | 42 | 13.2 | 150 | Heerkulka sare ee warshadaha |
| N38UH | 38 | 12.6 | 180 | Hawada Sare, jawi aad u daran |
| N30EH | 30 | 11.8 | 200 | Aerospace-ka heerkulka sare leh |
Dahaarka Ilaalinta
Dahaarka saxda ah ayaa muhiim u ah cimriga birlabta - neodymium aad ayuu ugu nugul yahay daxalka iyo oksaydhka. Doorashada dahaarka khaldan waxay horseedaa fashil degdeg ah, hoos u dhac ku yimaada waxqabadka, iyo khataro wasakhaysan.
| Dahaarka | Iska caabinta Daxalka | Midab | Codsiyada Caadiga ah |
| Nikkel-ka Ni-Cu-Ni | Wanaagsan (gudaha) | Lacag | Warshadaha guud, qalabka elektarooniga ah |
| Zinc | Dhexdhexaad ah | Cawlan-cawl ah | Codsiyada qiimaha jaban |
| Epoxy | Aad u fiican (banaanka/qoyaanka) | Madow/Cagaar | Qalabka badda, dibadda |
| Epoxy Madow | Aad u fiican | Madow | Isticmaalka dibadda, bilicda |
| Dahab | Aad u fiican (ku habboonaanta noolaha) | Dahab | Qalabka caafimaadka, qalabka lagu dhejiyo |
| Parylene | Sare (kiimiko) | Hufnaan | Kiimikooyin caafimaad oo adag |
Codsiyada Warshadaha
Birlabta giraanta ee Neodymium waa qaybo badan oo loo isticmaalo warshado kasta oo u baahan goobo birlab oo isku dhafan oo xoog badan. Naqshadooda godan waxay suurtogal ka dhigaysaa awoodo gaar ah oo lagu rakibo iyo qaabayn goobeed oo birlabyada adag aysan la jaan qaadi karin.
✅Matoorada Korontada & Matoorada
Muhiim u ah matoorada BLDC, matoorada stepper-ka, matoorada servo-ka, iyo matoorada. Naqshadeynta godka ah waxay u oggolaanaysaa rakibidda shafka tooska ah si loo helo gudbinta awoodda oo hufan iyo hufnaanta matoorka oo la wanaajiyo.
✅ Xidhmooyinka iyo Kala-soocayaasha Birlabta ah
Gudbinta wareegga aan taabashada lahayn ee bambooyinka, isku-darka, iyo nidaamyada shaabadaysan. Waxay meesha ka saartaa shaabadda farsamada, waxay yareysaa dayactirka iyo ka hortagga daadashada qalabka kiimikada iyo cuntada lagu sameeyo.
✅ Dareemayaasha iyo Koodhadhka
Giraangiraha birlabta leh ee dheeman iyo cidhifyo badan leh ee loogu talagalay dareemayaasha booska, qalabka wareegta, dareemayaasha xawaaraha, iyo dareemayaasha u dhowaanshaha ee otomaatiga baabuurta iyo warshadaha.
✅Qalabka Caafimaadka
Qaybaha MRI, bambooyin caafimaad, qalabka qalliinka, iyo aaladaha ilkaha. Dahaarka dahabka iyo parylene ee bayoolojiga ah ayaa loo heli karaa codsiyada caafimaadka ee u hoggaansan FDA.
✅ Nidaamyada Gawaarida
Matoorada EV, isteerinka korontada, qalabka shidaalka lagu shubo, qabsatooyinka albaabka, iyo giraangiraha dareemayaasha. Darajooyinka H/SH/UH ee heerkulka sare leh waxay hubiyaan waxqabad lagu kalsoonaan karo oo ku saabsan daboolka hoostiisa.
✅Tamarta Cusub & Hawada Sare
Matoorada dabaysha, nidaamyada raadraaca qorraxda, qaybaha hawada sare, iyo qalabka dayax-gacmeedka ee u baahan waxqabad sare iyo isku hallayn muddo dheer ah deegaannada aadka u daran.
Habka Wax Soo Saarka & Tayada
Ballanqaadka Tayada leh
✓ Shahaadada ISO 9001:2015 iyo IATF 16949
✓ Kormeer cabbir 100% ah oo ku saabsan cabbirrada muhiimka ah
✓ Tijaabada qulqulka birlabta si loo helo joogtaynta waxqabadka
✓ Tijaabada buufinta milixda si loo hubiyo iska caabbinta daxalka
✓ REACH iyo RoHS waa inay raacaan
✓ Dukumentiyada PPAP / IMDS ayaa la heli karaa haddii la codsado
Sida Loo Doorto Magnet-ka Fargalka Saxda ah
Xulashada birlabta giraanta ugu habboon waxay ku lug leedahay dheellitirka shuruudaha waxqabadka, xaddidaadaha kharashka, iyo xaaladaha hawlgalka deegaanka. Isticmaal hagahan si aad u yareyso fursadahaaga, ama la xiriir kooxdayada injineernimada si aad u hesho talooyin shaqsiyeed.
1. Shuruudaha Xoogga
Ku bilow xoogga birlabta ama cufnaanta qulqulka ee loo baahan yahay codsigaaga. Darajooyinka sare (N42, N48, N52) waxay bixiyaan goobo xooggan oo cabbirro yaryar ah laakiin kharash badan.
2. Heerkulka Hawlgalka
Heerka N-ga ee caadiga ah: ilaa 80°C | Heerka H: ilaa 120°C | Heerka SH: ilaa 150°C | Heerka UH: ilaa 180°C | Heerka EH: ilaa 200°C
3. Jihada Birlabta
Axial loogu talagalay haynta/isku-darka | Radial loogu talagalay matoorada/isku-xidhka | Tiirar badan oo loogu talagalay cod-sameeyeyaasha/dareemayaasha | Qaabab gaar ah ayaa la heli karaa
4. Dahaarka Ilaalinta
Nikkel loogu talagalay deegaannada gudaha/qalalan | Epoxy loogu talagalay bannaanka/qoyaanka | Parylene loogu talagalay kiimikada/ku-daboolan | Dahab loogu talagalay caafimaadka/ku-habboon bayoolojiga
5. Tilmaamaha Cabbirka iyo Dulqaadka
Qeex shuruudaha OD, ID, iyo dhumucda. Dulqaadka adag (±0.02mm ayaa la heli karaa) wuxuu kordhiyaa kharashka; heerka ±0.05mm ee codsiyada badankood.
6. Tirada & Miisaaniyadda
Nooca: 1,000-5,000 oo xabbo (kharash sare oo halbeeg ah) | Wax soo saarka: 10,000+ xabbo (dhaqaalaha miisaanka, qiimaha wanaagsan)
��Talo: Ma hubtid qaab-dhismeedka saxda ah ee mashruucaaga? Soo dir Fullzen shuruudaha codsigaaga injineeradayaduna waxay kugula talin doonaan qeexitaanka birlabta giraanta neodymium ee ugu habboon.
Tixraaca Xoogga Jiidashada
Xoogga jiidku waa mid ka mid ah tilmaamaha ugu badan ee la codsado, gaar ahaan codsiyada haynta iyo rakibidda. Waxay u taagan tahay xoogga ugu badan ee loo baahan yahay si birlab looga soo jiido dusha sare ee birta qaro weyn xaaladaha ku habboon.
| OD x ID x Dhumucda | Xoogga Jiidista N35 | Xoogga Jiidista N42 | Xoogga Jiidista N52 |
| 10mm x 5mm x 2mm | 0.8 kg (1.8 rodol) | 1.0 kg (2.2 rodol) | 1.2 kg (2.6 rodol) |
| 15mm x 8mm x 3mm | 2.5 kg (5.5 rodol) | 3.1 kg (6.8 rodol) | 3.8 kg (8.4 rodol) |
| 20mm x 10mm x 5mm | 6.5 kg (14.3 rodol) | 8.0 kg (17.6 rodol) | 10.0 kg (22.0 rodol) |
| 30mm x 15mm x 5mm | 12.0 kg (26.5 rodol) | 14.8 kg (32.6 rodol) | 18.5 kg (40.8 rodol) |
| 40mm x 20mm x 10mm | 35.0 kg (77.2 rodol) | 43.0 kg (94.8 rodol) | 54.0 kg (119.0 rodol) |
Fiiro gaar ah: Waxaa lagu tijaabiyay saxan bir ah oo 10mm qaro weyn leh, oo leh taabashada dusha sare oo dhan. Xoogga dhabta ah wuu ku kala duwan yahay farqiga hawada, xaaladda dusha sare, iyo heerka birta.
��Fullzen waxay xisaabin kartaa xogta xoogga jiidista gaarka ah ee loogu talagalay codsiyadaada gaarka ah iyo shuruudaha cabbirka.
Waxa aan ku siin karno…
Badbaadada iyo Maareynta
Khatar Qandho ah
Birlabta Neodymium aad bay u xoog badan yihiin marka loo eego cabbirkooda. Birlabta waaweyn waxay qabsan karaan faraha ama waxay sababi karaan dhaawac halis ah. Mar walba si taxaddar leh ula dhaqan oo ka fogow carruurta.
⚠ Qalabka Sameeyayaasha Jimicsiga iyo Qalabka Caafimaadka
Meelaha birlabta ee xooggan waxay faragelin karaan qalabka wadnaha lagu sameeyo, ICD-yada, iyo aaladaha kale ee caafimaadka ee lagu tallaalay. Birlabta ka fogee ugu yaraan 30cm qof kasta oo leh aaladahaas.
⚠ Khatar Liqitaan
Birlabyada yaryar waxay keenaan khatar ceejin oo daran. Haddii la liqo, birlabku wuxuu soo jiidan karaa gidaarada mindhicirka taasoo keenta dhaawac daran ama dhimasho. Raadso daryeel caafimaad oo degdeg ah.
⚠ Ilaalinta Indhaha
Xiro muraayadaha badbaadada marka aad la tacaalayso birlabyada waaweyn ama kuwa awoodda badan. Birlabtu waxay isku qabsan kartaa xoog la yaab leh, walxaha jajabanna waxay ku duuli karaan xawaare sare.
⚠ Khatarta Burburinta Magnetikada
Iska ilaali inaad birlabta ku soo bandhigto heerkulka ka sarreeya qiimeyntooda. Ha ku dhufan ama ha shoogin birlabta jirka, maadaama saameyntu ay yareyn karto waxqabadka birlabta oo ay sababi karto jajab.
Ma heli kartay waxaad raadineysay?
Guud ahaan, waxaa bakhaarradeenna ku jira kaydad birlab ah oo caadi ah ama walxo cayriin ah. Laakiin haddii aad leedahay baahi gaar ah, waxaan sidoo kale bixinnaa adeeg habayn ah. Waxaan sidoo kale aqbalnaa OEM/ODM.
Su'aalaha Badiya La Weydiiyo Ee Ku Saabsan Magnet-ka Neodymium Ring
MOQ-yada dabacsan oo ka bilaabma 1,000 xabbo oo loogu talagalay qaabaynta caadiga ah. Cabbirrada gaarka ah waxay yeelan karaan ugu yaraan heer sare iyadoo ku xiran kakanaanta. Alaabta kaydka ah ayaa diyaar u ah tijaabinta.
Haa, waxaan si sax ah u soo saarnaa sawirrada macaamiisha iyo qeexitaannada. Kooxdayada injineerinka waxay dib u eegaan dhammaan sawirrada wax soo saarka ka hor wax soo saarka waxayna bixiyaan jawaab celin DFM ah.
1) Sawir/qeexitaanno (OD, ID, dhumuc, darajo, dahaar, dulqaad)
2) Tirada
3) Jihada birlabta
4) Deegaanka codsiga iyo hawlgalka
5) Shuruudo gaar ah
Kala duwanaanshaha buuxa: N35, N38, N40, N42, N45, N48, N50, N52 oo lagu daray N35H oo heerkulkiisu xasiloon yahay, N42H, N42SH, N38UH, N30EH. Horumarinta heerka gaarka ah ayaa la heli karaa.
Dalabaadka gaarka ah: 20-25 maalmood oo shaqo laga bilaabo oggolaanshaha sawirka. Alaabta kaydka ah: 3-5 maalmood oo shaqo. Soo saarista degdegga ah (10-15 maalmood) ayaa diyaar u ah mashaariicda degdegga ah iyadoo la bixinayo khidmadda degdegga ah.
Haa, iyadoo la adeegsanayo xulashada darajada ku habboon. Birlabta heerka N-ga ee caadiga ah waxay shaqeeyaan ilaa 80°C, halka heerarka heerkulka sare (H/SH/UH/EH) ay shaqeyn karaan ilaa 200°C iyada oo aan la kala furfurin.
Dooro birlabeynta axial-ka si aad u qabato, u dul saarto, iyo u isticmaasho dusha sare ee siman. Dooro radial/diametrical matoorada, isku-xidhka, iyo codsiyada ku lug leh wareegga ku wareegsan usha.
Neodymium aan dahaadhnayn ayaa si dhakhso ah u mirqaama biyaha hoostooda. Iyada oo la adeegsanayo epoxy, parylene, ama dabool balaastig ah oo habboon, waxaa loo isticmaali karaa isticmaalka biyaha hoostooda iyo kuwa badda.
N52 waxay leedahay qiyaastii 48% tamar birlab ah oo ka sarreysa N35 oo isla cabbirkaas ah. N52 waxay ku kacaysaa kharash badan waxayna u nugul tahay burburinta heerkulka sare.
Haa, oo ay ku jiraan qaabaynta tiirar badan, safafka Halbach, iyo qaabab kale oo gaar ah. Kooxdayada injineerinka waxay naqshadeeyaan qaababka birlabta gaarka ah si ay u daboolaan baahiyahaaga gaarka ah.
Haa, muunado ayaa la heli karaa 5-7 maalmood gudahood cabbirrada caadiga ah, 10-15 maalmood cabbirrada gaarka ah. Mashaariicda u-qalanta, muunado waxay noqon karaan bilaash (waxaad daboolaysaa rarista).
Soo-saarista shahaadada ISO 9001:2015 iyo IATF 16949. Dhammaan alaabtu waa kuwo waafaqsan REACH iyo RoHS. Dukumentiyada PPAP, IMDS, iyo COC ayaa la heli karaa haddii la codsado.
