Iimagnethi zeRingi yeNeodymium - Izisombululo zeMagnetic ezenziwe ngokwezifiso | Fullzen
I-Fullzen ngumvelisi ochwephesha weemagnethi zeringi ze-neodymium ezenziwe ngokwezifiso, enikezela uluhlu olupheleleyo lweegreyidi ukusuka kwi-N35 ukuya kwi-N54 (kubandakanya iigreyidi zobushushu obuphezulu be-H/SH/UH) ezinokunyamezela okuchanekileyo kwe-+/-0.05mm. Sikhonza abathengi bemizi-mveliso abangaphezu kwe-100 kwihlabathi liphela kwicandelo le-elektroniki, leemoto, lezonyango kunye nelamandla amatsha, kunye nee-MOQ eziguquguqukayo eziqala kwiziqwenga ezili-1,000 kunye nenkxaso yesampulu yasimahla kwiiprojekthi ezifanelekileyo.
Iimagnethi zeNeodymium Ring – Izisombululo zeMagnetic ezenziwe ngokwezifiso zeeMoto, iiSensors kunye nezixhobo zeShishini
I-Fullzen Technology ivelisa iimagnethi zeringi ze-neodymium ezenziwe ngokwezifiso ukuze zisetyenziswe kwimizi-mveliso enzima kuquka iimoto zombane, ii-rotary encoders, ii-magnetic couplings, izixhobo zonyango kunye neenkqubo ze-automation.
Ngokungafaniyo neemagnethi zekhathalogu eziqhelekileyo, iimagnethi zethu zeringi zingenziwa ngokwezifiso kwi:
Njengoko imilinganiselo yemveliso iqinile njenge-±0.05mm kunye namanqanaba aqala kwi-N35 ukuya kwi-N54, iFullzen ixhasa amaqela e-OEM kunye nobunjineli kwihlabathi liphela ngezisombululo zemagnethi ezinokuthenjwa.
Kutheni iiNjineli Zikhetha iiNeodymium Ring Magnets
Imilo yendandatho yenye yezona geometri zemagnethi ezihlala zisebenza ngeendlela ezahlukeneyo.
Xa kuthelekiswa neemagnethi zediski eziqinileyo, iimagnethi zeringi zibonelela:
✅ Ukufakelwa kweshaft ngqo
✅ I-inertia ejikelezayo esezantsi
✅ Ukusasazwa okungcono kwe-magnetic flux
✅ Kulula ukudibanisa iimoto
✅ Ubuchule bokwenza umazibuthe ube ziipali ezininzi
Ngokwamava ethu okusebenzela abavelisi beemoto kunye neenkampani zesensor, ngaphezulu kwama-60% eeprojekthi zemagnethi yeringi ezenziwe ngokwezifiso zisetyenziswa kwizicelo zokujikeleza apho ukuhlanganiswa kweshaft kubalulekile.
Zithini iiMagnets zeRing zeNeodymium?
Iimagnethi zendandatho zeNeodymiumziimagnethi zomhlaba ezinqabileyo ezinamandla aphezulu ezibonisa uyilo olujikelezayo olungenanto oluvumela ukufakwa kweshaft ngqo kunye neepateni zemagnethi ezigxile. Zenziwe ngezinto zeNdFeB ezisinkiweyo, zibonelela ngemveliso yamandla emagnethi ephezulu kunayo nayiphi na uhlobo lwemagnethi esisigxina.
I-Fullzen yenza iimagnethi zeringi ze-neodymium ezenziwe ngokwezifiso ukusuka kwi-2mm ukuya kwi-200mm ububanzi bangaphandle kunye nokunyamezelana okuchanekileyo, okukhonza iimoto, inzwa, ukudibana, kunye nokusetyenziswa kwezonyango kwihlabathi liphela.
Kutheni Usithi Sikhethe Njengomvelisi Wakho WeeMagnets Zeringi ZeNeodymium?
Njengomvelisi weemagnethi ochwephesha onefektri yethu eTshayina kunye namava angaphezu kweminyaka eli-10 yemveliso, sinikezela ngeenkonzo ze-OEM kunye ne-ODM, sibonelela ngamaxabiso ngqo avela kumzi-mveliso kunye nobonelelo oluzinzileyo.
Ubunjineli bokuchaneka –Ukunyamezelana okuqinileyo njenge ±0.05mm, ukuhlolwa okulinganayo kwe-100% kwibhetshi nganye.
Uluhlu olupheleleyo lweBanga –N35 ukuya kwi-N54, kunye neeklasi zobushushu obuphezulu be-H/SH/UH/EH kuzo zonke izicelo.
Iingubo ezininzi –I-nickel, i-zinc, i-epoxy, igolide, i-parylene coatings yokumelana nokugqwala kuyo nayiphi na indawo.
Ukuveliswa kokuphela –Ukunyibilika, ukucinezela, ukuthulula, ukugaya, ukugquma, kunye nokufaka imagnethi ngaphakathi endlwini.
Umgangatho oQinisekisiweyo –Isiqinisekiso se-ISO 9001 kunye ne-IATF 16949, ithobela i-REACH kunye ne-RoHS, inqanaba lesiphene elingaphantsi kwe-0.1%.
Uxhaso lobuchwepheshe -Iqela leengcali zobunjineli bokwenza ngcono uyilo kunye nokwenza iiprototypes ngokukhawuleza kwiintsuku ezisi-7.
Imiyalelo yokwenza iMagnetize
Isikhokelo semagnetization simisela indlela intsimi yemagnethi ejonge ngayo, nto leyo echaphazela ngqo ukusebenza kwesicelo sakho. Ukukhetha ipateni elungileyo kubalulekile ukuze kubekho amandla nokusebenza kakuhle.
Ukukhetha indlela echanekileyo yokutshintsha umbane kudla ngokuba kubaluleke ngakumbi kunokukhetha eyona nqanaba liphezulu.
Ukwenziwa kweMagneti ye-Axial
Iipali eziseMantla naseMzantsi zibekwe kwicala elithe tyaba elichaseneyo.
Eyona ilungele:Iinkqubo zokubamba,Izixhobo zeMagnetic,izicelo zokuFaka,Ukuvalwa
Iingenelo:Amandla aphezulu okutsala,Ixabiso eliphantsi,Eyona mveliso ilula
Ukwenziwa kweMagnetikhi yeRadial
Iipali eziseMantla naseMzantsi zibekwe kwiidayamitha zangaphandle nezangaphakathi.
Eyona ilungele:Iimoto zombane, ii-couplings zeMagnetic, izixhobo zeRotary
Iingenelo:Intsimi yemagnethi ejikelezayo elungiselelweyo,Ukuphuculwa kokusebenza kakuhle kweemoto,Ukuveliswa kwe-torque engcono
Ukwenziwa kweMagnetizeshini yeZibonda ezininzi
Iipali ezisemantla nezisemazantsi zitshintshana zijikeleze umjikelo.
Isetyenziswa kakhulu kwi:Iikhowudi,Izinzwa zeHolo,Iinkqubo zeServo,Iimoto ze-BLDC
Amanqanaba eMagnet yeRingi yeNeodymium kunye nokusebenza kwayo
Udidi lwemagnethi lubonisa imveliso yamandla aphezulu (i-MGOe), ehambelana ngokuthe ngqo namandla okugcina kunye namandla emagnethi. Udidi oluphezulu lunika amandla amaninzi ngobukhulu obuncinci kodwa luza ngexabiso eliphezulu kwaye lunokuba nokumelana nobushushu obuphantsi.
| Ibanga | Amandla amakhulu (i-MGOe) | Ukubuyela umva (kG) | Ubushushu obuphezulu (°C) | Izicelo eziqhelekileyo |
| N35 | 35 | 12.1 | 80 | Ukubamba ngokubanzi, izinzwa |
| N38 | 38 | 12.6 | 80 | Iimoto eziqhelekileyo |
| N42 | 42 | 13.2 | 80 | Iimoto ezisebenza kakuhle |
| I-N45 | 45 | 13.5 | 80 | Izixhobo ezichanekileyo |
| I-N48 | 48 | 13.8 | 80 | Ii-apps ezinamandla aphezulu |
| I-N52 | 52 | 14.5 | 80 | Amandla aphezulu, ancitshiswe kancinci |
| N35H | 35 | 12.1 | 120 | Iimoto zeemoto |
| I-N42SH | 42 | 13.2 | 150 | Ubushushu obuphezulu kwimizi-mveliso |
| I-N38UH | 38 | 12.6 | 180 | I-Aerospace, indawo engqongileyo egqithisileyo |
| N30EH | 30 | 11.8 | 200 | Inqwelo-moya enobushushu obuphezulu |
Iingubo zokukhusela
Ukwambathisa okufanelekileyo kubalulekile ukuze imagnethi ihlale ixesha elide — i-neodymium ichaphazeleka kakhulu kukugqwala kunye ne-oxidation. Ukukhetha ukwambathisa okungalunganga kukhokelela ekusileleni kwangethuba, ukwehla kokusebenza, kunye nemingcipheko yongcoliseko.
| Ukwaleka | Ukumelana nokugqwala | Umbala | Izicelo eziqhelekileyo |
| I-Ni-Cu-Ni Nickel | Kulungile (ngaphakathi) | Isilivere | Imizi-mveliso ngokubanzi, izixhobo ze-elektroniki |
| Izinki | Iphakathi | Isilivere-ngwevu | Izicelo ezingabizi kakhulu |
| I-Epoxy | Ibalasele kakhulu (ngaphandle/kumanzi) | Mnyama/Mhlophe | Izixhobo zaselwandle, zangaphandle |
| I-Epoxy emnyama | Igqwesile | Mnyama | Ukusetyenziswa kwangaphandle, ubuhle |
| Igolide | Igqwesile (iyahambelana ne-bio) | Igolide | Izixhobo zonyango, izinto ezifakelweyo |
| IParylene | Ingcono (ikhemikhali) | Ecacileyo | Iikhemikhali zonyango, ezinobungozi |
Izicelo zeShishini
Iimagnethi zeringi zeNeodymium zizinto ezinokusetyenziswa kwiindawo ezahlukeneyo kulo lonke ishishini ezifuna amasimi emagnethi aqinileyo naqinileyo. Uyilo lwazo olungenanto luvumela amandla okufakelwa kunye nokubumba intsimi angaqhelekanga angenakufaniswa neemagnethi zediski eqinileyo.
✅IiMoto zoMbane kunye neeJenereyitha
Ibalulekile kwiimoto ze-BLDC, iimoto ze-stepper, iimoto ze-servo, kunye neejenereyitha. Uyilo olungenanto luvumela ukufakwa kweshaft ngqo ukuze kudluliselwe i-torque ngokufanelekileyo kunye nokusebenza kakuhle kwemoto.
✅Ii-Couplings zeMagnetic kunye nee-Separators
Ukuhanjiswa kwe-torque engadibaniyo kwiimpompo, kwii-mixers, nakwiinkqubo ezivaliweyo. Kuphelisa ukutywinwa koomatshini, kunciphisa ukugcinwa kunye nokuthintela ukuvuza kwizixhobo zamakhemikhali nezokulungisa ukutya.
✅Izivamvo kunye nee-Encoders
Iiringi ezisebenzisa i-magnetized diametrically kunye ne-multi-pole ze-position sensors, i-rotary encoders, i-speed sensors, kunye ne-proximity sensors kwi-automation yezithuthi kunye neyemizi-mveliso.
✅Izixhobo zonyango
Izixhobo ze-MRI, iimpompo zonyango, izixhobo zotyando, kunye nezixhobo zamazinyo. Iingubo zegolide kunye ne-parylene ezihambelana ne-biocompatible ziyafumaneka kwiinkonzo zonyango ezihambelana ne-FDA.
✅Iinkqubo zeemoto
Iimoto ze-EV, i-power steering, ii-fuel injectors, ii-latches zomnyango, kunye nee-sensor rings. Amanqanaba e-H/SH/UH obushushu obuphezulu aqinisekisa ukusebenza okuthembekileyo phantsi kwe-hood.
✅Amandla Amatsha kunye neenqwelo-moya
Iijenereyitha zeturbine yomoya, iinkqubo zokulandelela ilanga, izinto zeenqwelo-moya, kunye nezixhobo zesathelayithi ezifuna ukusebenza okuphezulu kunye nokuthembeka kwexesha elide kwiindawo ezixineneyo.
Inkqubo yoMveliso kunye noMgangatho
Ukuzibophelela koMgangatho
✓ I-ISO 9001:2015 kunye ne-IATF 16949 ziqinisekisiwe
✓ Ukuhlolwa okunemilinganiselo eyi-100% kwiimilinganiselo ezibalulekileyo
✓ Uvavanyo lwe-magnetic flux lokuqinisekisa ukuhambelana kokusebenza
✓ Uvavanyo lwetyuwa olusebenzisa isitshizi ukuze kujongwe ukumelana nokugqwala
✓ Ukuthobela i-REACH kunye ne-RoHS
✓ Amaxwebhu e-PPAP / IMDS ayafumaneka xa eceliwe
Indlela yokukhetha iMagnet yeRingi echanekileyo
Ukukhetha i-ring magnet efanelekileyo kubandakanya ukulinganisela iimfuno zokusebenza, imida yeendleko, kunye neemeko zokusebenza kokusingqongileyo. Sebenzisa esi sikhokelo ukunciphisa ukhetho lwakho, okanye uqhagamshelane neqela lethu lobunjineli ukuze ufumane iingcebiso ezenzelwe wena.
1. Iimfuneko Zamandla
Qala ngamandla emagnethi okanye uxinano lweflux olufunekayo kwisicelo sakho. Amanqanaba aphezulu (N42, N48, N52) anika amasimi aqinileyo ngobukhulu obuncinci kodwa abiza ngaphezulu.
2. Ubushushu bokusebenza
Ibanga eliqhelekileyo le-N: ukuya kuthi ga kwi-80°C | Ibanga le-H: ukuya kuthi ga kwi-120°C | Ibanga le-SH: ukuya kuthi ga kwi-150°C | Ibanga le-UH: ukuya kuthi ga kwi-180°C | Ibanga le-EH: ukuya kuthi ga kwi-200°C
3. Isikhokelo seMagnetize
I-Axial yokubamba/ukubeka izinto ndawonye | I-Radial yeemoto/ii-couplings | Iipali ezininzi zee-encoders/sensors | Iipateni ezenziwe ngokwezifiso ziyafumaneka
4. Ukwaleka okuKhuselayo
I-Nickel yeendawo zangaphakathi/ezomileyo | I-Epoxy yeendawo zangaphandle/ezinomswakama | I-Parylene yekhemikhali/efakwe emanzini | Igolide yezonyango/ehambelana ne-biochemical
5. Iinkcukacha zoBume kunye noKunyamezela
Chaza iimfuno ze-OD, i-ID, kunye nobukhulu. Ukunyamezelana okuqinileyo (± 0.02mm ekhoyo) kunyusa iindleko; umgangatho ± 0.05mm kwiizicelo ezininzi.
6. Ubungakanani kunye nohlahlo-lwabiwo mali
Uhlobo lweprototype: 1,000-5,000 ii-pcs (ixabiso eliphezulu ngeyunithi nganye) | Imveliso: 10,000+ ii-pcs (uqoqosho lwesikali, amaxabiso angcono)
��Icebiso: Awuqinisekanga ukuba loluphi uqwalaselo olufanelekileyo kwiprojekthi yakho? Thumela iFullzen iimfuno zesicelo sakho kwaye iinjineli zethu ziya kucebisa iinkcukacha zemagnethi yeringi ye-neodymium ezifanelekileyo.
Isalathiso seMandla okuTsala
Amandla okutsala yenye yezona nkcukacha zifunwa kakhulu, ingakumbi xa kusenziwa izinto zokubamba nokufaka. Amele amandla aphezulu afunekayo ukutsala imagnethi kumphezulu wentsimbi etyebileyo phantsi kweemeko ezifanelekileyo.
| OD x ID x Ubukhulu | Amandla okutsala e-N35 | Amandla okutsala e-N42 | Amandla okutsala e-N52 |
| 10mm x 5mm x 2mm | 0.8 kg (1.8 lbs) | 1.0 kg (2.2 lbs) | 1.2 kg (2.6 lbs) |
| 15mm x 8mm x 3mm | 2.5 kg (5.5 lbs) | 3.1 kg (6.8 lbs) | 3.8 kg (8.4 lbs) |
| 20mm x 10mm x 5mm | 6.5 kg (14.3 lbs) | 8.0 kg (17.6 lbs) | 10.0 kg (22.0 lbs) |
| 30mm x 15mm x 5mm | 12.0 kg (26.5 lbs) | 14.8 kg (32.6 lbs) | 18.5 kg (40.8 lbs) |
| 40mm x 20mm x 10mm | 35.0 kg (77.2 lbs) | 43.0 kg (94.8 lbs) | 54.0 kg (119.0 lbs) |
Amanqaku: Ivavanywe kwipleyiti yentsimbi enobukhulu obuyi-10mm, ukudibana komphezulu opheleleyo. Amandla okwenyani ayahluka ngokwesithuba somoya, imeko yomphezulu, kunye nomgangatho wentsimbi.
��I-Fullzen inokubala idatha yamandla okutsala ngokwezifiso ngokwesicelo sakho esithile kunye neemfuno zobungakanani.
Oko singakunika kona…
Ukhuseleko kunye noLawulo
Ingozi Yokucinezela
Iimagnethi zeNeodymium zinamandla kakhulu xa kuthelekiswa nobukhulu bazo. Iimagnethi ezinkulu zinokubangela ukukrwitshwa kweminwe okanye zenze ingozi enkulu. Soloko uphatha ngononophelo kwaye ugcine kude nabantwana.
⚠ Izixhobo zokuncedisa ukupholisa iintlungu kunye nezixhobo zonyango
Amandla emagnethi aqinileyo anokuphazamisana ne-pacemakers, ii-ICD, kunye nezinye izixhobo zonyango ezifakelweyo. Gcina iimagnethi ubuncinane 30cm kude nabani na onezixhobo ezinjalo.
⚠ Ingozi Yokuginya
Iimagnethi ezincinci ziyingozi enkulu yokukrwitshwa. Ukuba ziginyiwe, iimagnethi zinokutsala udonga lwamathumbu zize zenzekaka kakhulu okanye zife. Funa uncedo lwezonyango ngokukhawuleza.
⚠ Ukukhusela Amehlo
Nxiba iiglasi zokhuseleko xa uphethe iimagnethi ezinkulu okanye ezinamandla. Iimagnethi zinokuqhekeka ngamandla amangalisayo, kwaye izinto eziqhekekileyo zinokubhabha ngesantya esiphezulu.
⚠ Umngcipheko wokususwa kwemagnethi
Kuphephe ukuveza iimagnethi kumaqondo obushushu angaphezulu komlinganiselo wazo. Musa ukuzibetha okanye ukuzishukumisa iimagnethi ngokoqobo, njengoko ukungqubana kunokunciphisa ukusebenza kwemagnethi kwaye kubangele ukuqhekeka.
Awukwazanga ukufumana into oyifunayo?
Ngokubanzi, kukho izitokhwe zeemagnethi ze-neodymium eziqhelekileyo okanye izinto eziluhlaza kwindawo yethu yokugcina impahla. Kodwa ukuba unesidingo esikhethekileyo, sikwabonelela ngenkonzo yokwenza ngokwezifiso. Siyamkela ne-OEM/ODM.
Imibuzo ebuzwa rhoqo malunga neNeodymium Ring Magnet
Ii-MOQ eziguquguqukayo eziqala kwiingcezu ezili-1,000 zoqwalaselo oluqhelekileyo. Ubungakanani obulungiselelwe wena bunokuba nobuncinci obuphezulu ngokuxhomekeke kubunzima. Izinto ezikhoyo ziyafumaneka ukuze zenziwe ngeprototyping.
Ewe, senza ngokwemizobo kunye neenkcukacha zabathengi. Iqela lethu lobunjineli lihlola yonke imizobo ukuze libone ukuba inokwenziwa na ngaphambi kokuba yenziwe kwaye linike ingxelo nge-DFM.
1) Umzobo/iinkcukacha (i-OD, i-ID, ubukhulu, inqanaba, ukugquma, ukunyamezelana)
2) Ubungakanani
3) Isikhokelo semagnetization
4) Indawo yokusebenza kunye nendawo yokusebenza
5) Naziphi na iimfuno ezikhethekileyo
Uluhlu olupheleleyo: N35, N38, N40, N42, N45, N48, N50, N52 kunye ne-N35H, N42H, N42SH, N38UH, N30EH ezinzisiweyo kubushushu. Uphuhliso lwenqanaba elenziwe ngokwezifiso luyafumaneka.
Iiodolo ezenziwe ngokwezifiso: Iintsuku zokusebenza ezingama-20-25 ukususela ekuvunyweni kwesicelo. Izinto ezikwisitokhwe: Iintsuku zokusebenza ezi-3-5. Imveliso ekhawulezileyo (iintsuku ezili-10-15) iyafumaneka kwiiprojekthi ezingxamisekileyo ngentlawulo yokukhawulezisa.
Ewe, ngokukhetha amanqaku afanelekileyo. Iimagnethi eziqhelekileyo ze-N-grade zisebenza ukuya kuthi ga kwi-80°C, ngelixa amazinga obushushu aphezulu (H/SH/UH/EH) anokusebenza ukuya kuthi ga kwi-200°C ngaphandle kokususa imagnethi.
Khetha i-axial magnetization yokubamba, ukuhlanganisa, kunye nokusetyenziswa komphezulu othe tyaba. Khetha i-radial/diametrical yee-motors, ii-couplings, kunye nokusetyenziswa okubandakanya ukujikeleza ujikeleze i-shaft.
I-neodymium engagqunywanga ibola ngokukhawuleza phantsi kwamanzi. Xa ifakelwe i-epoxy, i-parylene, okanye iplastiki ngokufanelekileyo, ingasetyenziswa kwiindawo ezingaphantsi kwamanzi nezolwandle.
I-N52 inemveliso yamandla emagnethi ephezulu malunga ne-48% kune-N35 enobukhulu obufanayo. I-N52 ibiza kakhulu kwaye inokuba semngciphekweni wokususwa kwemagnethi xa kushushu kakhulu.
Ewe, kuquka uqwalaselo lweepali ezininzi, ii-array zeHalbach, kunye nezinye iipatheni ezikhethekileyo. Iqela lethu lobunjineli liyila iipatheni zemagnetization ezenziwe ngokwezifiso ukuhlangabezana neemfuno zakho ezithile.
Ewe, iisampulu ziyafumaneka kwiintsuku ezi-5-7 zokusebenza kwiisayizi eziqhelekileyo, iintsuku ezili-10-15 kwiisayizi ezenziwe ngokwezifiso. Kwiiprojekthi ezifanelekileyo, iisampulu zinokuba simahla (uhlawula ukuthunyelwa).
Ukuveliswa okuqinisekisiweyo yi-ISO 9001:2015 kunye ne-IATF 16949. Zonke iimveliso zihambelana ne-REACH kunye ne-RoHS. Amaxwebhu e-PPAP, i-IMDS, kunye ne-COC ayafumaneka xa eceliwe.
