Magneti ya Neodymium - Ibisubizo bya Magneti byihariye | Fullzen
Fullzen ni uruganda rw’inzobere mu gukora ibyuma bya neodymium ring magnets byihariye, rutanga ubwoko bwose bw’amanota kuva kuri N35 kugeza kuri N54 (harimo n’amanota y’ubushyuhe bwinshi bwa H/SH/UH) hamwe n’ubushobozi bwo kwihanganira ibintu bungana na +/-0.05mm. Dukorera abakiriya b’inganda barenga 100 ku isi mu bijyanye n’ibikoresho by’ikoranabuhanga, imodoka, ubuvuzi n’ingufu nshya, hamwe n’amanota yoroshye yo gukoresha (MOQs) atangirira ku bice 1.000 n’ubufasha ku buntu ku mishinga yujuje ibisabwa.
Magneti ya Neodymium - Ibisubizo bya Magneti byihariye kuri moteri, sensors n'ibikoresho by'inganda
Fullzen Technology ikora magnets za neodymium ring magnets zikoreshwa mu nganda zirimo moteri z'amashanyarazi, rotary encoders, magnetic couplings, ibikoresho by'ubuvuzi na sisitemu zo kwikora.
Bitandukanye na rukuruzi zisanzwe za kataloge, rukuruzi zacu z'impeta zishobora guhindurwa muri:
Kubera ko ubushobozi bwo gukora bungana na ± 0.05mm n'amanota ari hagati ya N35 na N54, Fullzen ishyigikira amakipe ya OEM n'ay'abahanga ku isi yose hamwe n'ibisubizo byizewe bya rukuruzi.
Impamvu Injeniyeri Zihitamo Ingufu za Neodymium
Imiterere y'impeta ni imwe mu miterere y'ingufu zihoraho zikoreshwa cyane mu gukurura.
Ugereranyije na rukuruzi za disiki zikomeye, rukuruzi z'impeta zitanga:
✅ Gushyiraho umugozi utaziguye
✅ Inzira yo kuzenguruka yo hasi
✅ Ikwirakwizwa ryiza rya magnetic flux
✅ Guteranya moteri byoroshye
✅ Ubushobozi bwo gukoresha magnetization y'imigozi myinshi
Mu bunararibonye bwacu mu gukorera abakora moteri n'ibigo bikora ibipimo by'amashanyarazi, ibirenga 60% by'imishinga ya magneti y'impeta ikoreshwa mu buryo bwo kuzenguruka aho guhuza imigozi ari ingenzi cyane.
Magneti ya Neodymium ni iki?
Ingufu za Neodymiumni magneto y’isi idasanzwe ifite imiterere y’uruziga idafite aho ihuriye ituma icyuma gishyirwaho mu buryo butaziguye kandi gikoresha imbaraga za rukuruzi. Zikozwe mu bikoresho bya NdFeB byakozwe mu buryo bwa sintered, zitanga ingufu za rukuruzi nyinshi kurusha izindi magneto zihoraho.
Fullzen ikora magnets za neodymium ring magnets zihariye kuva kuri mm 2 kugeza kuri mm 200 z'umurambararo w'inyuma zifite ubushobozi bwo kwihanganira ibintu neza, zitanga moteri, sensor, coupling, ndetse n'uburyo bwo kwivuza ku isi yose.
Kuki twahitamo kuba abakora Neodymium Ring Magnets?
Nk'uruganda rukora rukuruzi rw'umwuga rufite uruganda rwacu mu Bushinwa n'uburambe bw'imyaka irenga 10 mu gutunganya, dutanga serivisi za OEM na ODM, dutanga ibiciro bitaziguye mu ruganda ndetse n'itangwa rihoraho.
Ubwubatsi bw'Ubuhanga mu by'Ubuhanga –Ihangana rito cyane nka ± 0.05mm, igenzura ryimbitse 100% kuri buri gice.
Icyiciro cyuzuye –N35 kugeza kuri N54, hamwe n'amanota y'ubushyuhe bwinshi bwa H/SH/UH/EH ku bikoresho byose.
Amarangi menshi –Nikeli, zinki, epoxy, zahabu, parylene irinda ingese mu bidukikije byose.
Inganda zikora kuva ku iherezo kugeza ku iherezo –Gushonga, gukanda, gusya, gukora imashini, gusiga, no gukoresha ingufu za magnetization mu nzu.
Ireme ryemewe –ISO 9001 na IATF 16949 byemejwe, REACH na RoHS byujuje ibisabwa, bifite igipimo cy'ubusembwa kiri munsi ya 0.1%.
Inkunga ya tekiniki –Itsinda ry'inzobere mu by'ubwubatsi rishinzwe kunoza imiterere y'ibishushanyo mbonera no gukora ibishushanyo byihuse mu minsi 7.
Amabwiriza yo gukoresha magnetization
Icyerekezo cya rukuruzi kigena uburyo imbaraga rukuruzi zigana, bigira ingaruka ku mikorere mu ikoreshwa ryawe. Guhitamo imiterere ikwiye ni ingenzi kugira ngo imbaraga n'imikorere birusheho kuba byiza.
Guhitamo icyerekezo gikwiye cyo gukoresha ingufu za rukuruzi akenshi ni ingenzi kuruta guhitamo urwego rwo hejuru.
Gukurura uruziga rw'axial
Inkingi zo mu majyaruguru n'izo mu majyepfo ziherereye ku mpande zigororotse.
Ibyiza kuri:Sisitemu zo gufata ibintu,Ibikoresho bya rukuruzi,Porogaramu zo gushyirahoGufunga
Ibyiza:Imbaraga zo gukurura nyinshi cyane,Igiciro gito cyane,Ikorwa ryoroshye cyane
Guteza imbere amashanyarazi mu buryo bwa radial
Inkingi zo mu majyaruguru n'izo mu majyepfo zishyirwa ku murambararo w'inyuma n'uw'imbere.
Ibyiza kuri:Moteri z'amashanyarazi, Ibikoresho bya Magnetic, Ibikoresho bizunguruka
Ibyiza:Imbaraga rukuruzi zizunguruka neza,Kongera ubushobozi bw'imodoka,Gukora neza torque
Gukoresha ingufu za rukuruzi mu nkike nyinshi
Guhinduranya inkingi z'amajyaruguru n'iz'amajyepfo ku nkengero z'uruziga.
Bikunze gukoreshwa muri:Abakodesha (Encoders),Ibikoresho byo mu cyumba,Sisitemu za Servo,Moteri za BLDC
Ingano n'imikorere ya Neodymium Ring Magnet
Igipimo cya magneti kigaragaza umusaruro w’ingufu ntarengwa (MGOe), ufitanye isano itaziguye n’imbaraga zo gufata n’imbaraga za magneti. Igipimo cyo hejuru gitanga imbaraga nyinshi mu bunini buto ariko kiba cyiza cyane kandi gishobora kugira ubudahangarwa bw’ubushyuhe buke.
| Icyiciro | Ingufu za Max (MGOe) | Gusubira inyuma (kG) | Ubushyuhe Butagira Amakemwa (°C) | Porogaramu zisanzwe |
| N35 | 35 | 12.1 | 80 | Gufata ibintu muri rusange, ibikoresho by'ikoranabuhanga |
| N38 | 38 | 12.6 | 80 | Moteri zisanzwe |
| N42 | 42 | 13.2 | 80 | Moteri zikora neza cyane |
| N45 | 45 | 13.5 | 80 | Ibikoresho by'ikoranabuhanga rigezweho |
| N48 | 48 | 13.8 | 80 | Porogaramu zikomeye cyane |
| N52 | 52 | 14.5 | 80 | Ingufu ntarengwa, zakozwe mu buryo buto |
| N35H | 35 | 12.1 | 120 | Moteri z'imodoka |
| N42SH | 42 | 13.2 | 150 | Ubushyuhe bwinshi mu nganda |
| N38UH | 38 | 12.6 | 180 | Ibyerekeye ikirere, ibidukikije bikabije |
| N30EH | 30 | 11.8 | 200 | Ingendo z'ikirere zishyushye cyane |
Imyambaro yo kurinda
Gusiga neza ni ingenzi cyane kugira ngo magneti irambe — neodymium ishobora kwangirika cyane no kwangirika. Guhitamo gusiga nabi bitera kwangirika imburagihe, kwangirika k'imikorere, ndetse n'ibyago byo kwandura.
| Gupfuka | Ubudahangarwa bw'inkongi | Ibara | Porogaramu zisanzwe |
| Nickel ya Ni-Cu-Ni | Ni byiza (imbere) | Ifeza | Inganda rusange, ibikoresho by'ikoranabuhanga |
| Zinc | Iringaniye | Ibara ry'ifeza-imvi | Porogaramu zihendutse |
| Epoxy | Ni nziza cyane (hanze/hafite ubushuhe) | Umukara/Ikijuju | Ibikoresho byo mu mazi, ibikoresho byo hanze |
| Epoxy y'umukara | Nibyiza cyane | Umukara | Imikoreshereze yo hanze, ubwiza |
| Zahabu | Ni nziza cyane (ijyanye n'ibinyabuzima) | Zahabu | Ibikoresho byo kwa muganga, implants |
| Parylene | Icyiza kurusha ibindi (cya chimique) | Ibonerana | Imiti ikoreshwa mu buvuzi, ikarishye |
Porogaramu zo mu nganda
Ingufu za Neodymium ring ni ibintu byinshi bikoreshwa mu nganda zose zikenera imbaraga nke kandi zikomeye. Imiterere yazo y’ubusa ituma ubushobozi bwo gushyiraho no gushushanya imiterere y’ingufu budasanzwe budashobora guhura na magnets za disiki zikomeye.
✅Moteri z'amashanyarazi na Generator
Ni ngombwa cyane muri moteri za BLDC, moteri zigenda zizamuka, moteri za servo, na moteri zitanga moteri. Igishushanyo mbonera cy'ubusamo gifasha gushyiraho umugozi mu buryo butaziguye kugira ngo moteri iherekezwe neza kandi irusheho kugira imikorere myiza.
✅Ibikoresho byo guhuza na magnetiki n'ibitandukanya
Itumanaho ry'amashanyarazi ritagera ku mashini zikora ku mashini, mu byuma bivangavanga, no mu byuma bifunga. Bikuraho imashini zifunga, bigabanya kubungabunga no gukumira amazi ava mu bikoresho bitunganya imiti n'ibiribwa.
✅Ibikoresho byo gupima no gupima
Impeta za magnetiki zifite uburebure bwa diametric na multi-pole ku bikoresho bipima aho ibintu biri, ibikoresho bizunguruka, ibikoresho bipima umuvuduko, n'ibikoresho bipima hafi y'aho ibintu biri mu buryo bwikora bw'imodoka n'inganda.
✅Ibikoresho by'ubuvuzi
Ibice bya MRI, ipompo zo kwa muganga, ibikoresho byo kubaga, n'ibikoresho by'amenyo. Hari irangi rya zahabu na parylene rikoreshwa mu buvuzi hakurikijwe FDA.
✅Sisitemu z'imodoka
Moteri za EV, steering ikoresha ingufu, injectors za lisansi, imigozi y'inzugi, n'impeta za sensor. Ingano ya H/SH/UH ifite ubushyuhe bwinshi ituma imikorere yayo ikomeza neza.
✅Ingufu Nshya n'Ibikirere
Moteri zitanga umuyaga, sisitemu zo gukurikirana imirasire y'izuba, ibice by'indege, n'ibikoresho bya satelite bisaba imikorere myiza kandi birambye mu bidukikije bikomeye.
Uburyo bwo gukora n'ubwiza
Ubwitange mu Ireme
✓ ISO 9001:2015 na IATF 16949 byemewe
✓ Igenzura ry'ibipimo by'ingenzi 100%
✓ Gupima imikorere ya magnetic flux kugira ngo harebwe imikorere ihamye
✓ Gupima imiti ikoreshwa mu gusukura umunyu kugira ngo harebwe niba irwanya ingese
✓ Amategeko agenga REACH na RoHS akurikizwa
✓ Inyandiko za PPAP / IMDS ziraboneka igihe cyose ubisabye
Uburyo bwo guhitamo uruziga rw'impeta rukwiye
Guhitamo uruziga rwiza rw'impeta bikubiyemo kuringaniza ibisabwa mu mikorere, ibiciro bito, n'imiterere y'imikorere y'ibidukikije. Koresha iyi nyandiko kugira ngo ugabanye amahitamo yawe, cyangwa uhamagare itsinda ryacu ry'abahanga kugira ngo bakugire inama zihariye.
1. Ibisabwa ku mbaraga
Tangira ukoresheje imbaraga za rukuruzi cyangwa ubucucike bw'amazi bukenewe kugira ngo ukoreshe. Amanota yo hejuru (N42, N48, N52) atanga imirima ikomeye mu bunini buto ariko ihenze cyane.
2. Ubushyuhe bwo gukora
Ubushyuhe busanzwe bwa N: kugeza kuri 80°C | Ubushyuhe bwa H: kugeza kuri 120°C | Ubushyuhe bwa SH: kugeza kuri 150°C | Ubushyuhe bwa UH: kugeza kuri 180°C | Ubushyuhe bwa EH: kugeza kuri 200°C
3. Icyerekezo cyo gukoresha ingufu za rukuruzi
Axial yo gufata/gushyira hamwe | Radial kuri moteri/udukingirizo | Inkingi nyinshi zo gukodesha/sensors | Imiterere yihariye irahari
4. Gukingira
Nickel yo gukorera mu nzu/ahantu humutse | Epoxy yo gukorera hanze/ifite ubushuhe | Parylene yo gukoresha imiti/ifite amazi | Izahabu yo gukoresha mu buvuzi/ifite imiterere y'ibinyabuzima
5. Ibipimo by'Uburyo n'Ubwihangane
Sobanura ibisabwa kuri OD, ID, n'ubugari. Guhangana gukomeye (± 0.02mm birahari) byongera ikiguzi; ibisanzwe kuri ± 0.05mm kuri porogaramu nyinshi.
6. Ingano n'ingengo y'imari
Icyitegererezo: 1.000-5.000 (igiciro kiri hejuru kuri buri kimwe) | Umusaruro: 10.000+ (ubukungu bw'urwego, igiciro cyiza)
���Inama: Ntuzi neza imiterere ikwiriye umushinga wawe? Ohereza ibisabwa kuri porogaramu yawe maze injeniyeri zacu zizagusaba ibisobanuro byiza bya neodymium ring magnet.
Icyitegererezo cy'imbaraga zo gukurura
Imbaraga zo gukurura ni kimwe mu bisabwa cyane, cyane cyane ku bijyanye no gufata no gushyiraho. Ni imbaraga ntarengwa zisabwa kugira ngo ukure rukuruzi ku buso bunini bw'icyuma mu bihe byiza.
| OD x ID x Ubunini | Ingufu zo Gukurura za N35 | Ingufu zo Gukurura za N42 | Ingufu zo Gukurura za N52 |
| 10mm x 5mm x 2mm | 0.8 kg (ibiro 1.8) | 1.0 kg (ibiro 2.2) | 1.2 kg (ibiro 2.6) |
| 15mm x 8mm x 3mm | Ibiro 2.5 (ibiro 5.5) | Ibiro 3.1 (ibiro 6.8) | Ibiro 3.8 (ibiro 8.4) |
| 20mm x 10mm x 5mm | Ibiro 6.5 (ibiro 14.3) | Ibiro 8.0 (ibiro 17.6) | Ibiro 10.0 (ibiro 22.0) |
| 30mm x 15mm x 5mm | Ibiro 12.0 (ibiro 26.5) | Ibiro 14.8 (ibiro 32.6) | Ibiro 18.5 (ibiro 40.8) |
| 40mm x 20mm x 10mm | Ibiro 35.0 (ibiro 77.2) | Ibiro 43.0 (ibiro 94.8) | Ibiro 54.0 (ibiro 119.0) |
Icyitonderwa: Byageragejwe ku cyuma gifite ubugari bwa mm 10, ubuso bwose bufatanye. Imbaraga nyazo ziratandukanye bitewe n'icyuho cy'umwuka, imiterere y'ubuso, n'urwego rw'icyuma.
���Fullzen ishobora kubara amakuru yihariye yerekeye ingufu zo gukurura porogaramu yawe n'ingano yayo.
Icyo dushobora kuguha…
Umutekano n'Imicungire
Akaga ko gukanda
Ingufu za Neodymium zirakomeye cyane ugereranyije n'ingano yazo. Ingufu nini zishobora gukomeretsa intoki cyangwa zigatera imvune ikomeye. Buri gihe fata witonze kandi uzirinde abana.
⚠ Ibikoresho bifasha mu gupanisha ibinyabutabire n'ibikoresho by'ubuvuzi
Imbaraga zikomeye za rukuruzi zishobora kubangamira abakora pacemakers, ICDs, n'ibindi bikoresho by'ubuvuzi byashyizwemo. Bika rukuruzi nibura cm 30 kure y'umuntu wese ufite ibyo bikoresho.
⚠ Akaga ko kumira
Udukuru duto dushobora guteza akaga gakomeye ko kubyimba. Iyo tunyoye, dushobora gukurura inkuta z'amara bigatuma umuntu akomereka cyane cyangwa agapfa. Shaka abaganga vuba.
⚠ Uburinzi bw'amaso
Ambara indorerwamo zo kwirinda mu gihe ukoresha rukuruzi nini cyangwa zikomeye. Ingufu zishobora gushwanyagurika hamwe n'imbaraga zitangaje, kandi ibikoresho byacitse bishobora kuguruka ku muvuduko mwinshi.
⚠ Ingaruka zo Gukuraho Ingufu za Magnetike
Irinde gushyira magnets ku bushyuhe buri hejuru y’urugero rwazo. Ntugakubite cyangwa ngo uhushye magnets ku buryo bufatika, kuko ingaruka zishobora kugabanya imikorere ya magneti no gutera gucikagurika.
Ntabwo wabonye icyo washakaga?
Muri rusange, hari ububiko bwacu bufite ububiko bwa neodymium cyangwa ibikoresho fatizo bisanzwe. Ariko niba ufite icyifuzo cyihariye, dutanga serivisi yo guhindura ibintu. Twemera kandi OEM/ODM.
Ibibazo Bikunze Kubazwa Ku Bijyanye na Magnet ya Neodymium Ring
Ingano zisanzwe (MOQs) zitangira ku bice 1.000 ku buryo busanzwe bwo gukora ibintu. Ingano zihariye zishobora kugira ubunini bunini bitewe n'ubugoranye. Ibintu biboneka mu bubiko kugira ngo bikoreshwe mu buryo bwa prototype.
Yego, dukora dukurikije ibishushanyo mbonera by'abakiriya n'ibisobanuro. Itsinda ryacu ry'abahanga risuzuma ibishushanyo mbonera byose kugira ngo rirebe niba bishoboka gukora mbere yo kubitunganya kandi rigatanga ibitekerezo kuri DFM.
1) Igishushanyo/Ibisobanuro (OD, ID, ubunini, urwego, gusiga, kwihanganira)
2) Ingano
3) Icyerekezo cy'ingufu za rukuruzi
4) Ahantu hakoreshwa n'aho imikorere ikorerwa
5) Ibisabwa byihariye
Ingano yuzuye: N35, N38, N40, N42, N45, N48, N50, N52 hamwe na N35H, N42H, N42SH, N38UH, N30EH ifite ubushyuhe buhamye. Iterambere ryihariye rirahari.
Amabwiriza yihariye: Iminsi 20-25 y'akazi uhereye igihe byemejwe. Ibintu biri mu bubiko: Iminsi 3-5 y'akazi. Gutanga umusaruro vuba (iminsi 10-15) birahari ku mishinga yihutirwa hamwe n'amafaranga yihuse.
Yego, hamwe n'uburyo bukwiye bwo guhitamo amanota. Ingufu zisanzwe za N-grade zikora kugeza kuri 80°C, mu gihe ingufu z'ubushyuhe bwinshi (H/SH/UH/EH) zishobora gukora kugeza kuri 200°C zidakoresheje ingufu za rukuruzi.
Hitamo ingufu zo gufata, gushyira hamwe, no gukoresha ubuso bugororotse. Hitamo imirasire/diametrical kuri moteri, imiyoboro, n'ikoreshwa rijyanye no kuzenguruka umugozi.
Neodymium idapfutse irangirika vuba munsi y'amazi. Iyo ikoreshejwe neza mu gupfunyikamo epoxy, parylene, cyangwa pulasitiki, ishobora gukoreshwa mu mazi no mu mazi.
N52 ifite ingufu za rukuruzi ziri hejuru ya 48% ugereranyije na N35 zingana. N52 irahenze cyane kandi ishobora kwibasirwa cyane no kwangirika kw'ingufu za rukuruzi mu gihe cy'ubushyuhe bwinshi.
Yego, harimo imiterere y’imirongo myinshi, imirongo ya Halbach, n’izindi miterere yihariye. Itsinda ryacu ry’abahanga rishushanya imiterere yihariye ya magnetization kugira ngo ihuze n’ibyo ukeneye byihariye.
Yego, ingero ziboneka mu minsi 5-7 y'akazi ku ngano zisanzwe, iminsi 10-15 ku ngano zihariye. Ku mishinga yujuje ibisabwa, ingero zishobora kuba ubuntu (ufite uburenganzira bwo kohereza).
Ibikoresho byemewe na ISO 9001:2015 na IATF 16949. Ibicuruzwa byose bikurikiza REACH na RoHS. Inyandiko za PPAP, IMDS, na COC ziraboneka iyo ubisabye.
