Iimagnethi zeDisiki zeNeodymium ezifakwe kwiCountersunk kunye neAdhesive-Backed: Izisombululo zokuFakela zithelekiswa

Njengomenzi wemagnethi we-neodymium ochwepheshile osekelwe eTshayina,Ubuchwepheshe beFullzenifumana iingcebiso zobugcisa rhoqo kwiinjineli zendibano zehlabathi kunye noyilo lwezixhobo. Ukusilela okuninzi kweprojekthi kwenzeka xa abayili bekhetha ngokungaziboniyo iindlela zokufakela ngaphandle kokujonga indawo yokusebenza: iimagnethi ezixhaswa yi-adhesive ziyakrazuka phantsi kobushushu obuphezulu, ngelixa imingxunya engafakwanga kakhulu ikhokelela ekuqhekekeni kwezikrufu ngexesha lokusebenza kwezixhobo ixesha elide. Sithelekisa iindlela ezine zokufakela ngokubanzi ngokweenkcukacha, sahlulahlula izinto ezintathu ze-adhesive ezisetyenziswa kakhulu kwiimagnethi ze-adhesive neodymium, kwaye sifanisa yonke indlela yokulungisa kwiimeko zesicelo ezihambelanayo. Zonke iimagnethi ezigqityiweyo zidlula kuvavanyo lokuthobela i-RoHS kunye ne-REACH, kwaye sinikezela ngeesampulu zovavanyo ezingabizi kakhulu ukuqinisekisa ukusebenza kwakho kwendibano kwindawo ngaphambi kokuthenga ngobuninzi.

Isishwankathelo: Iintlobo ezimbini zeMagnet yeDiski eSetyenziswe kwangaphambili (eyiCountersunk kunye neAdhesive-Backed)

Iimpawu zoLwakhiwo lweeMagnets zeDisiki zeCountersunk Hole Neodymium

I-Countersunk disc neodymium ifumana imingxuma yesinki enciphileyo egqojozwe kwangaphambili ngexesha lokwenziwa kwemishini, nto leyo evumela izikrufu ezinentloko ethe tyaba ukuba zitshone ngokupheleleyo ngaphakathi kwiindawo zemagnethi ngaphandle kokuphuma kwamaqhubu. Uninzi lwemingxuma yesinki eqhelekileyo ilandela ubungakanani obuqhelekileyo be-metric, kunye nee-angles eziqhelekileyo zesinki ezibekwe kwi-90 degrees ukuze kuhambelane nezikrufu eziqhelekileyo. Sidla ngokongeza i-nickel coating enamaleko amathathu kwiindonga zangaphakathi zemingxuma ukuze siphephe ukukhukuliseka komhlwa emva kokuhlanganiswa ixesha elide, ingakumbi kwiimagnethi ezifakwe ngaphakathi kwezixhobo zokwenza izinto ngokuzenzekelayo zangaphandle. Ngokungafaniyo neediski eziqinileyo ezicacileyo, iintlobo ezigqojoziweyo zongeza iindleko ezongezelelweyo zokwenziwa kwemishini kodwa zibonelela ngokumelana okubalaseleyo kokutsala kwizakhiwo zendibano ezizinzileyo ubomi bonke.

Ipropati esisiseko yeDiski yeNeodymium eNcamathisiweyo eGqityiweyo ngaphambili

Iimagnethi zediski ezincamathelisiweyo ezenziwe nge-laminated pre-backed adhesive zezempahla ezigqityiweyo ngokulula, ezigqunywe ngephepha lokukhusela ukugcina umaleko weglue ungasebenzi ngaphambi kokuba kwakhiwe. Ezi magnethi ze-adhesive neodymium azikwazi ukubhola kwaye zitshixe ngokupheleleyo, zinamathela ngqo kwi-substrates zesinyithi ezithambileyo, zeplastiki okanye zomthi ukuze zibekwe ngokukhawuleza okwethutyana. Iifomyula ezahlukeneyo zeglue zizisa izikhewu ezinkulu ekumelaneni nobushushu kunye namandla okubopha, ngoko ke ukukhetha iglue kuba yeyona nto iphambili kwisigqibo ngaphambi kokuveliswa kwezixhobo zakho ezisesikweni.

Itheyibhile yokuthelekisa epheleleyo yezisombululo ezine eziphambili

(Imeko+Ixabiso+Ukuqina)

Ukulungiswa Okusisigxina: I-Countersunk Screw Mount (Eyona ilungileyo kwiZixhobo eziQinisekisiweyo zeXesha elide)

Ukutshixa izikrufu ngokusebenzisa isinki esekiweyo kusesesona sisombululo sithembekileyo nesihlala sihleli esifumanekayo. Emva kokubopha izikrufu zentloko ezisicaba kwimingxunya yesinki egciniweyo, iimagnethi zihlala zitshixiwe ngokuqinileyo nokuba ziphantsi kokungcangcazela okuqhubekayo kunye nokujikeleza kobushushu. Umzi-mveliso wethu ulawula ukunyamezelana kwemingxuma ngaphakathi kwe-±0.05mm kwiimveliso eziqhelekileyo ukuqinisekisa ukufakwa kwezikrufu okugudileyo ngaphandle kokungqongqozwa ngenkani ngexesha lokuhlanganiswa kwindawo.

Indawo Yesikhashana: I-Adhesive Back Mount (uhlelo lwe-3 olunamathelayo lwezinto eziluhlaza)

Ukuncamathelisa okunamathelayo kusebenza kakuhle kwimisebenzi yokubeka indawo yendibano emfutshane, yiyo loo nto iimagnethi ze-adhesive neodymium zifumana ukuthandwa okukhulu phakathi kweenjineli zelebhu kunye neeprototype. Iiglu ezintathu eziphambili zemizi-mveliso zilawula ukhetho lwangoku lwemarike, nganye inomlinganiselo ocacileyo wobushushu kunye nemida yomthwalo wokubopha. Ngaphandle kweendidi zediski ezizimeleyo,iimagnethi ze-neodymium ezisilinda ezincamathelisiweyo esele zigqunyweikwabonelela ngokubeka izinto ezincinci kwiindawo ezininzi ezisebenza ngokuzenzekelayo.

Ukuqhaqha rhoqo: Imithetho yokufakelwa kokuphazamiseka kwePress-Fit

Ukufakelwa kwe-Press-fit kuxhomekeke ekunyamezeleni ukuphazamiseka phakathi kobubanzi bangaphandle bemagnethi kunye nomgodi ogciniweyo wecandelo, sicinezela iimagnethi kwiindawo ezixineneyo ngezixhobo ezincinci ze-hydraulic. Sibeka ukunyamezelana okulawulwayo kobukhulu obukhulu kwimilinganiselo yediski eyenzelwe wena ukuqinisekisa ukuba i-clamp iqinile ngelixa sivumela ukususwa kwe-prying ngesandla ukuze kuhlolwe izixhobo rhoqo kunye nokutshintshwa kwenxalenye.

Ukudibanisa Okukhawulezileyo: I-Snap-In Buckle Mount yeZixhobo zoMsebenzi oKhanyayo

Isakhiwo se-Snap silungele ukuhlanganiswa kwemveliso yabathengi elula kuphela; iimagnethi zilungiswa ngee-bockle clips zeplastiki ezijikelezileyo ngaphandle kweglue okanye izibophelelo zesinyithi. Olu khetho lungabizi kakhulu lunciphisa ixesha lokuhlanganiswa ngokupheleleyo kodwa alukwazi ukuthwala amandla amakhulu okutsala okanye indawo yokusebenza enobushushu obuphezulu.

Ukhetho oluneenkcukacha lweBanga lokuncamathelisa: Ukwahluka kweGlue okusekwe kwi-Acrylic / Rubber

I-Adhesive ye-3M yeShishini eMacaleni Amabili: Ubushushu obuphezulu kunye nosetyenziso lomthwalo onzima

Kwiminyaka engaphezu kwe-12 yemveliso yethu, sifumana iinjineli ezininzi zikhetha iglu engalunganga ngenxa ye-substrate engavavanywanga kunye nobushushu obuphakathi. Iglu yoqobo ye-3M yemizi-mveliso inokumelana nobushushu obusebenzayo obuqhubekayo ukusuka kwi--40℃ ukuya kwi-120℃, inobunzima obukhulu bokutsala obuthe nkqo ukuze ibekwe kwindawo enzima yexeshana. Ibekwe njengokhetho lwethu lweglu oluphezulu lweemagnethi ze-neodymium ezinamathelayo ezikumgangatho ophezulu.

I-Acrylic Adhesive Jikelele: Ukulungiswa Kwexeshana Kwangaphakathi Okusebenzayo Ngexabiso Eliphantsi

Iglue ye-acrylic eqhelekileyo inexabiso elilinganayo kunye nokusebenza kakuhle kwe-bonding, ifanelekile kwizixhobo zobushushu begumbi langaphakathi ezingaphantsi kwama-60℃ ubushushu obusebenzayo obuqhubekayo. Amandla ayo aqhelekileyo okuxobuka kubushushu obuqhelekileyo afikelela kwi-1.2kg ngesikwere sesentimitha phantsi kweemeko zovavanyo lwelebhu, ihlangabezana neemfuno ezininzi zokubeka indawo okwethutyana kwiworkshop rhoqo kunye neendleko zeprojekthi ezilawulwayo.

I-Adhesive Esekelwe Kwirabha: I-Flexible Bond kwi-Unequal Surface Substrates

Iglu esekwe kwirabha ineempawu ezintle zokufakela ezithambileyo, ivala izikhewu ezincinci kwiindawo ezingalinganiyo ze-substrate apho iglue ye-acrylic eqinileyo ingabambeki kakuhle. Kodwa isigqubuthelo sayo sobushushu obuphezulu sifikelela kuphela malunga nama-50℃, ngoko asiyicebisi ukuba isetyenziswe kwizixhobo ezisebenza ngaphakathi kwiindawo ezivaliweyo zeekhabhinethi ezinobushushu obuphezulu.

Isikhokelo sokuHlanganisa imeko ngokweMfuno yoQoqosho lweNdibano

Izixhobo Zoshishino Ezisisigxina → Iimagnethi ZeDiski Ezicetyiswayo ZeCountersunk

Iifreyimu eziziintsimbi eziziintsimbi, iimodyuli zokubeka indawo yokuhambisa kunye nezixhobo zokubeka esweni ngaphandle zifuna ukufakelwa kwemagnethi okuzinzileyo ubomi bonke, nto leyo eyenza idiski engaphantsi komhlaba i-NdFeB ibe yeyona ikhethwayo. Kwiifreyimu ezinkulu ze-servo mechanical ezinesithuba sangaphakathi esingenanto, abayili badla ngokufanisa ezi diski kunye.iimagnethi zomhlaba ezingaqhelekanga ezingenanto ezifakwe kwi-countersunkukuze kuphuculwe uyilo lwesekethe yemagnethi yonke.

Uvavanyo lweMveliso/Isixokelelwano sexeshana → Iimagnethi zeDiski eziNcamathiselweyo ezikhethwayo

Iijig zovavanyo lweprototype, izixhobo zokuhlola iibhetshi ezisebenza ixesha elifutshane zisebenzisa kakhulu iimagnethi ze-neodymium ezinamathelayo; abasebenzisi banokususa iimagnethi ngokucocekileyo ngaphandle kokushiya umonakalo oseleyo weglue kwiindawo zokusebenza ezigqityiweyo emva kokugqitywa kovavanyo.
Ukugcinwa rhoqo kunye nokuQhawulwa okuPhindwayo → Ukhetho lweDiski elungiselelweyo yePress-Fit

Iimodyuli zezixhobo zonyango kunye nezixhobo zokuvavanya ngokuchanekileyo ezifuna ukutshintshwa kwamacandelo ngamaxesha athile zikhetha iidiski ezenzelwe wena ezihambelana nokucinezelwa; silungisa ukunyamezelana kobubanzi bangaphandle ngokuchanekileyo ngokusekelwe kwiiparamitha zokuzoba izindlu zabathengi.

Inkxaso yoMveliso weFullzen Custom yeeMagnets zeDiski zokuHamba eziKhethekileyo

Ububanzi beHole yeCountersunk eyenziwe ngokwezifiso, ubunzulu kunye nokunyamezelana kwesikhundla

Xa ubungakanani obuqhelekileyo bemingxunya yesinki bungakwazi ukuhambelana neenkcukacha zakho zesikrufu okanye uyilo loomatshini,iimagnethi ze-neodymium ezenziwe ngokwezifiso ezenziwe ngokwezifisoYenza ngokwezifiso ubunzulu bomngxuma obulungiselelwe wena, ububanzi bembobo kunye nokunyamezelana komngxuma ngokwemizobo yakho yobunjineli.

Ubungqingqwa obunamathelayo ngokwezifiso, iGlue Brand kunye neCoating Specification

Sixhasa ukutshintsha ubukhulu beglu, uphawu lweglu kunye nokugqitywa kweplati yangaphandle yeemagnethi zeglue ze-neodymium ezenziwe ngokwezifiso. Abathengi banokuphucula i-nickel coating iye kwi-epoxy surface treatment ukuba iimpahla zabo ezigqityiweyo zijongene neendawo zokusebenza ezimanzi okanye ezirhabaxa.

Imibuzo Ebuzwa Rhoqo evela kwiiNjineli zeNdibano zeHlabathi

Ngaba singatshintsha uhlobo lweglu emva kokuveliswa kwemagnethi yediski?

Nje ukuba iglu iqiniswe kwaye inyangwe kumphezulu wemagnethi, ukutshintshwa kweglue akunakwenzeka. Siqinisekisa ifomula yeglue ngaphambi kokuba yenziwe ngobuninzi ngokwedatha yendawo osebenza kuyo ukuze siphephe ukulahleka kwendibano kamva.

Lithini iqondo lobushushu lokusebenza eliphezulu lesakhiwo ngasinye sokuqhoboshela?

Iidiski eziqinisiweyo zeCountersunk ezine-nickel coating ziyaqhubeka -50℃ ~ 150℃; Iindawo ezincamathelisiweyo ze-3M ziphezulu kwi-120℃; iimagnethi ze-neodymium ezincamathelisiweyo zerabha ziyasilela ngaphezu kobushushu obuqhubekayo obungama-55℃.