Ama-NdFeB Ring Magnets ahlanganisiwe

Incazelo emfushane:

Ubuchwepheshe be-Fullzenezikhethekile ekukhiqizeniomazibuthe bendandatho ye-NdFeB abahlanganiswe ngokunemba okuphezulu, okwaziwa nangokuthi i-bondedomaginethi endandatho ye-neodymium.Siyazamukelai-powder kazibuthe ecima ngokusheshakuxutshwei-epoxy noma i-nylonngobaukubumba kokucindezela kanye nokufaka umjovo,ukufeza izimo eziyinkimbinkimbi kanye nokubekezelelana okuqinile kakhulu okungu-±0.01mm. I-isotropic ring magnet isekela i-multi-pole radial magnetization eyenziwe ngokwezifiso, esetshenziswa kabanzi kuama-motor amancane e-BLDC, izinzwa zesikhundla kanyeamathuluzi okunembangeI-ISO9001 & IATF16949isitifiketi.

Izinzuzo Eziyinhloko Zama-Bonded NdFeB Ring Magnets:

✅Ukunemba okuphezulu okunobukhulu obufika ku-±0.01mm kokuhlanganiswa okuncane

✅Ukuqina kwe-radial okuguquguqukayo okunezinsika eziningi kusuka ezinsikeni ezimbili kuya kweziyi-120
✅ Isimo esiyinkimbinkimbi esiyinkimbinkimbi esingenamingcele ngaphandle komshini wesibili
✅ Ukuqina okuhle kakhulu ukugwema ukuqhekeka ngaphansi kokujikeleza okusheshayo

Imininingwane Yobuchwepheshe

Okulandelayo yizincazelo eziyinhloko ze-Fullzen Standard'somaginethi endandatho ye-neodymium ahlanganisiweIzakhiwo ezikhethekile zamagnetic, ubukhulu, noma izindlela zamagnetization zonke zingenziwa ngezifiso.

Yonke idatha ebhalwe ohlwini iyinani elijwayelekile. Ukusebenza kwangempela kwamandla kazibuthe kuyahlukahluka ngokusekelwe kufomula yempuphu yamagnetic, ingcindezi yokubumba kanye ne-magnetization fixture:

Inqubo Yokubumba:I-Compression Bonded / Injection Bonded

Amabanga Kamagnetic:I-M1-S~M12-S (Ukucindezela); I-B-1~B-8 (Umjovo)

Ukubuyiselwa Kwesikhashana:6.0kG – 11.5kG

Ukuphoqelelwa kwe-Hcb:5.0kOe – 9.5kOe

Umkhiqizo we-Max Energy:1MGOe – 12MGOe

Ububanzi Bangaphandle:3–150mm (Ukucindezela); 2–200mm (Umjovo)

Ububanzi Bangaphakathi:1.5–120mm

Ubukhulu:0.5–80mm

Ukubekezelelana Okunezilinganiso:±0.01mm ~ ±0.05mm

Izinga Lokushisa Eliphezulu Lokusebenza:80℃ – 180℃ (Kuxhomeke ebangeni kanye nokugqoka)

Izinhlobo Zokwenza Umazibuthe:I-radial multi-pole, i-axial multi-pole, i-skew pole, i-Halbach array

Izinsika Ubuningi:Izingodo ezi-2 kuya kwezingodo eziyi-120 (Kungenziwa ngezifiso)

Sithumelele i-imeyili

Imininingwane Yomkhiqizo

Iphrofayela Yenkampani

Amathegi Omkhiqizo

Ayini Ama-magnets Endandatho E-NdFeB Ahlanganisiwe?

Ama-magnet endandatho e-NdFeB ahlanganisiwekukhonaomazibuthe abangunaphakade be-isotropickukhiqizwe ngokuxubai-powder kazibuthe ye-NdFeB encibilikisayongeizihlanganisi ze-polymerkufaka phakathi i-epoxy kanye ne-PA nylon. Ama-semi-abili avuthiweukwakha imigqaziyatholakala ngezidingo ezahlukene zohlelo lokusebenza:ukucindezelwa okuboshiwengobaukuminyana okuphezulu kwamagnetic, kanye nokubopha ngomjovoizakhiwo eziludonga oluncane kakhulu eziyinkimbinkimbi.

Ngokungafaniizindandatho zikamazibuthe ezihlanganisiwe, yonke indandatho ingafakwa ugesi ngeamasimu anezinsika eziningi ezilinganayo in inqubo eyodwa yokushaja i-pulse. I-magnetic efanayo isimo segagasikuqinisekisa ukuphuma kwe-torque okuzinzile kanye ne-torque ephansi yokudonsaukuhlanganiswa kwezimoto ezincane.

Sithengisa zonke izinhlobo zama-magnets e-neodymium, izimo ezenziwe ngokwezifiso, osayizi, kanye nokugqoka.

Ukuthunyelwa Okusheshayo Komhlaba Wonke:Hlangana nokupakisha okujwayelekile okuphephile emoyeni nasolwandle, Iminyaka engaphezu kwe-10 yesipiliyoni sokuthumela ngaphandle

Kwenziwe ngokwezifiso kuyatholakala:Sicela unikeze umdwebo womklamo wakho okhethekile

Intengo engabizi:Ukukhetha ikhwalithi yemikhiqizo efaneleke kakhulu kusho ukonga izindleko okuphumelelayo.

Ama-magnets e-NdFeB ahlanganisiwe vs ahlanganisiwe

Abasebenzisi njaloqhathanisa omaginethi bendandatho ye-neodymium eboshiwefuthiomaginethi endandatho ye-neodymium e-sinteredngesikhathiukukhethwa kwezingxenyeIthebula elingezansi liyacacisaumehluko oyinhlokoukusekela kwakhoukwenza isinqumbo.

Amakhono Okukhiqiza Ama-Magnet Ahlanganisiwe Agcwele

I-Fullzen isebenzisa amaketanga okukhiqiza aphelele angaphakathi endlini amagnethi endandatho ye-NdFeB ahlanganisiwe, ahlanganisa ukuthuthukiswa kwesikhunta, ukubumba, ukubumba kanye nokuhlolwa kokusebenza okugcwele. Zonke izixhumanisi zobuchwepheshe zilawulwa ngokuzimela ukuze kuqiniswe ukulethwa kanye nekhwalithi.

Indawo yokusebenzela yokubumba ngokucindezela:Umshini wokunyathelisa ozenzakalelayo o-6, umkhiqizo waminyaka yonke wezingcezu eziyizigidi ezingu-120, i-OD ephezulu engu-150mm

Indawo yokusebenzela yokubumba ngomjovo:Imishini yokujova engu-8 ehambisana ne-PA6, PA12, PPS kanye nezihlanganisi ze-epoxy

I-workshop yokubumba ezimele:Izikhunta ezenziwe ngokwezifiso ezinempilo yesevisi engaphezu kwama-shots angu-500,000, isikhathi sokuhola sezinsuku ezingu-7-15 sezikhunta ezintsha

Imishini yokuxhumanisa enezinsika eziningi:Ama-magnetizer ama-pulse ama-5 asekela i-radial, i-skew kanye ne-Halbach magnetization

Ilebhu yokuhlola ephelele:Amamitha e-Gauss, ama-fluxmeter, abahloli bejika le-BH, imishini yokulinganisa ye-CMM, amakamelo okujikeleza okushisa aphansi kakhulu

Ubuchwepheshe bokubumba obuhlanganisiwe:Hlanganisa imiphini yensimbi, imikhono yensimbi kanye nemikhono yokuvikela ibe yingxenye eyodwa yamagnethi

Imininingwane Yobuchwepheshe

Yonke idatha ebhalwe ohlwini iyinani elijwayelekile. Ukusebenza kwangempela kwamagnetic kuyahlukahluka ngokusekelwe kufomula yempuphu yamagnetic, ingcindezi yokubumba kanye ne-fixture yemagnetization.

Izixazululo zeMagnet ze-NdFeB ezihlanganisiwe ngokwezifiso

Iphrojekthi ngayinye yemoto kanye nesensa inezidingo ezihlukile mayelana nokushintshashintsha kwamagnetic, ukusatshalaliswa kwezigxobo kanye nesakhiwo sokufaka.I-Fullzenihlinzeka ngensizakalo eyenziwe ngokwezifiso eyodwa kusukela ekulingiseni isekethe yamagnetic kuya ekuthunyelweni ngobuningi.

Ukulungiswa kokusebenza kukazibuthe:Lungisa izinga lempuphu kanye nosayizi wendandatho ukuze uthuthukise i-torque yesikhala somoya kanye nokusetshenziswa kwamandla

Umklamo wezinsika ezenziwe ngokwezifiso:Izingodo ezingahleliwe ezingu-2–120, ama-arc ezingodo angalingani kanye ne-sine-wave magnetization yokusebenza kahle kwenjini

Ukwenza ngokwezifiso kwesakhiwo:Izindandatho ezinezikhonkwane, izikhala zokubeka, izindawo ezinezitebhisi kanye nezifakelo zensimbi ezifakiwe

Ukufakwa kokufaka okuhlanganisiwe:Imishayo yensimbi engaphambi kokubumba ukuze kuncishiswe izinyathelo zokuhlanganisa kanye nezindleko zabasebenzi

Ukuthuthukiswa kwemishini yokuxhumanisa:Amathuluzi okushaja ngokwezifiso ukuqinisekisa ukuma kwegagasi elinamandla okuhambisanayo

Ukulingisa kwamagnetic kwamahhala:Lungiselela ukwakheka kwezinsika ukuze wehlise i-torque yokudonsa futhi uthuthukise ukusebenza kahle kwenjinicy

Uhlelo Lwesampula

Sinikeza isevisi yokuqinisekisa isampula yama-magnet endandatho e-NdFeB ahlanganisiwe ukuze kuqedwe izingozi zokuthuthukiswa ngaphambi kokuvulwa kwesikhunta okusemthethweni.

Amasampula esitokwe ajwayelekile:Osayizi abavamile abangaphezu kwe-100 bakhona esitokweni, bathunyelwa zingakapheli izinsuku ezingu-1-3 zokusebenza ngezindleko zesampula ezijwayelekile

Amasampula abunjiwe ngokwezifiso:Izinsuku eziyi-15-25 zokuhola izibunjwa ezintsha, amathuluzi kanye nezindleko zesampula ziyasebenza ngokusekelwe ebunkimbinkimbini

Ama-prototype epulasitiki aphrintiwe nge-3D:Ukuqinisekiswa kobukhulu obusheshayo ngaphandle kokusebenza kukazibuthe kokuhlolwa komhlangano kwasekuqaleni

Imibiko yokuhlolwa inamathiselwe:Ukuhlolwa kobukhulu, ukuhlolwa kokuguquguquka, amashadi ejika le-BH, imidwebo yokusabalalisa izigxobo ozikhethela

Inqubomgomo yokubuyisela amathuluzi:Ukubuyiselwa kwemali okugcwele kwezimali zesikhunta uma inani le-oda lonyaka lifinyelela izingcezu ezingama-500,000

Ukuqinisekiswa Kwekhwalithi Nokuqinisekiswa

Ukungaguquguquki kwamagnetic kanye nokunemba okulinganayo kunquma ngqo ukuzinza komkhiqizo wesiphelo. I-Fullzen isebenzisa ukulawulwa kwekhwalithi okuqinile kwenqubo ephelele yawo wonke ama-oda kamagnethi wendandatho ahlanganisiwe.

Ukuhlolwa kwezinto zokusetshenziswa:Ijika le-BH, usayizi wezinhlayiya kanye nokuhlolwa kokuqukethwe komoya-mpilo kweqoqo ngalinye lempuphu yamagnetic

Ukuqapha okusenqubo:Ukuqoshwa kwesikhathi sangempela kwezinga lokushisa lokubumba, ingcindezi nesikhathi sokubamba; ubukhulu behora kanye nesampula yokuguquguquka

Ukulinganiswa kokwenziwa kwemagnethi:Ukugcinwa njalo kwe-voltage ye-magnetizer kanye ne-capacitance; ukuhlolwa kwe-batch pole waveform spot

Izitifiketi ezigunyaziwe:I-ISO9001:2015, IATF16949, RoHS, REACH, ukuhambisana okungenazo i-halogen

Ukuhlolwa kokuguga okuthembekile:Ukujikeleza kwezinga lokushisa, isifutho sikasawoti, ukushaqeka kokudlidliza, ukuhlolwa kokuphila kwesikhathi eside kokungasebenzi kahle kwamandla kagesi

Kungani Ukhetha i-Fullzen njengoMhlinzeki Wakho We-Magnet Ohlanganisiwe?

Njengoba ineminyaka eyi-10 igxile ku-R&D kanye nokukhiqiza okunama-magnet ahlanganisiwe, i-Fullzen inikeze izixazululo zendandatho kama-magnet ezizinzile kumakhasimende angaphezu kwama-200 ezimoto kanye nezinzwa emhlabeni jikelele, iletha oma-magnet ahlanganisiwe angaphezu kwezigidi ezingama-300 esewonke.

Uchungechunge oluphelele lwezimboni oluzimele:Ifomula yempuphu ezenzele yona, ukwakheka kwesikhunta, ukubumba kanye nezinhlelo zokuhlola

Ukusekelwa kobunjiniyela bobungcweti:Ukulingisa kwesekethe yamagnetic yamahhala kanye nokwenza ngcono ipole ukuze kuthuthukiswe ukusebenza kwemoto

Ukuthuthukiswa kwesikhunta okusheshayo:Isikhathi sokuhola isampula esifushane kakhulu sezinsuku eziyi-7, ngokushesha okungu-30% kunomjikelezo ojwayelekile wemboni

Izinga elijwayelekile lekhwalithi eqinile:I-CPK ≥1.33, ukuphambuka kwe-flux phakathi kwe-batch kulawulwa ngaphakathi kwe-±3% yemikhiqizo yezinga lezimoto

Umthamo wokukhiqiza oguquguqukayo:Ushintsho olubushelelezi kusukela kumaqoqo amancane okuhlola kuya ekukhiqizweni komthamo omkhulu

Ithimba lobunjiniyela elizinikele ngemuva kokuthengisa:Usekelo lobuchwepheshe olusheshayo lokuxazulula izinkinga zokukhiqiza nokuhlanganisa

Imibuzo Evame Ukubuzwa

Ungakhetha kanjani omaginethi ababoshwe ngokucindezelwa noma ababoshwe ngomjovo？

Amamagnethi aboshwe ngokucindezela aqukethe i-97% yempuphu kazibuthe ene-remanence ephezulu kanye nobuningi, ilungele izinhlelo zokusebenza ezidinga amandla kazibuthe aqinile, kuyilapho ukuguquguquka kwesimo kunqunyelwe. Amamagnethi aboshwe ngomjovo aphethe i-80-90% yempuphu kazibuthe ene-magnetism ebuthakathaka kancane, kodwa asekela izimo eziyinkimbinkimbi kakhulu futhi afaka ukubumba ngokusebenza kahle okuphezulu kokukhiqiza. Onjiniyela bethu bazoncoma inqubo engcono kakhulu ngokuya ngokukhishwa kwamandla akho kanye nokwakheka kwesakhiwo.

Iyini inani eliphezulu lezinsika zama-magnets endandatho ye-NdFeB ahlanganisiwe?

Akukho mkhawulo oqinile wethiyori. Izinsika eziphezulu zangempela zincike kububanzi bangaphandle kanye nomthamo we-magnetizer. I-OD enkulu ivumela izinsika ezengeziwe; amasongo amancane angaphansi kwe-10mm OD angafinyelela izinsika ezingu-24-32 kuphela ngenxa yephimbo elincane lensika. Sinezinsika ezenziwe kusukela ezinsikeni ezimbili kuya kwezingu-120. Ithimba lethu lizothuthukisa inani lezinsika elihambisana nesivinini semoto yakho kanye nokunemba kokulawula.

Ingakanani i-bonded magnet ebuthakathaka uma iqhathaniswa ne-sintered NdFeB? Ingabe izothinta ukusebenza kwenjini?

Ama-magnet ahlanganisiwe anomkhiqizo wamandla aphezulu we-1–12 MGOe uma kuqhathaniswa nama-MGOe angu-12–55 kuma-counterpart ahlanganisiwe. Ngisho noma ene-intrinsic magnetism ephansi, ama-multi-pole radial bonded rings angafinyelela i-torque elinganayo ngomklamo wesekethe yamagnetic olungiselelwe kanye negebe lomoya elincane. Kuma-miniature stepper kanye nama-BLDC motors, ama-ring ahlanganisiwe aletha ukusebenza okulinganiselayo ngezindleko eziphansi kakhulu. Sinikeza ukulingisa kwamahhala kokuqhathanisa kwamagnetic kuzo zombili izixazululo.

Zingakanani izindleko nesikhathi sokuhola sokuthuthukisa umazibuthe omusha wendandatho oboshwe ngokwezifiso?

Izikhunta ezilula zendandatho ezijikelezayo zibiza u-USD 280–700 ngesikhathi sokuhola sezinsuku ezingu-7–10. Izakhiwo eziyinkimbinkimbi ezinezifakelo ezifakiwe zibiza u-USD 700–2800 ngomjikelezo wokuthuthukiswa kwezinsuku ezingu-15–25. Imali yesampula isebenza ngokwehlukana ngokusekelwe kusayizi nobuningi. Sinikeza isaphulelo sezindleko zesikhunta esigcwele uma amakhasimende efinyelela inani elivunyelwene ngalo lonyaka ukuze kuncishiswe utshalomali oluqalayo.

Ingabe omakethi bendandatho ye-NdFeB ababoshiwe bangathola ukwelashwa kokulwa nokugqwala ezindaweni ezinomswakama?

Yebo. Izihlanganisi ze-polymer eziyisisekelo zinikeza ukumelana nokugqwala okuyisisekelo, kodwa ukugqoka okungaphezulu kwendawo kunconywa ukuze kutholakale isikhathi eside kumswakama noma kugesi yamakhemikhali. Izinketho ezitholakalayo zifaka phakathi ukugqoka kwe-epoxy (ukumelana nokufuthwa ngosawoti amahora angu-48-500), ukugqoka kwe-electrophoretic, ukugqoka kwe-Parylene conformal kanye nokugqoka kwe-nylon egcwele. Siphakamisa ukugqoka kwensimbi ehlanganisiwe ye-epoxy + yezimo zokusebenza ezingaphansi kwamanzi noma ezigqwalisayo.

Lingakanani izinga lokushisa lokusebenza kwama-magnets endandatho aboshwe? Ingabe izinga lokushisa eliphezulu lizobangela ukungasebenzi kwamandla kagesi?

Izinga lokushisa eliphezulu lokusebenza lisukela ku-80℃ kuya ku-180℃ ngokusekelwe ebangeni lempuphu yamagnetic. Amamaki ajwayelekile ochungechunge lwe-M asekela u-80–120℃, kuyilapho amamaki amelana nokushisa okuphezulu ebekezelela kufika ku-180℃. Ukususwa komagnethi okuhlala njalo kuzokwenzeka uma kudlula izinga lokushisa elilinganiselwe. Onjiniyela bethu bakhetha amamaki empuphu afanayo futhi baqinisekisa ukuzinza kokushisa ngokusekelwe ekushiseni kwakho kwangempela kokusebenza kanye nokwakheka kwesekethe yamagnetic.

Iyini i-MOQ yama-magnets endandatho aboshwe ngokwezifiso? Ngingakwazi yini uku-oda izingcezu eziningi zokuhlolwa kwelebhu?

Izindandatho ezijwayelekile eziboshwe ngesitoko zamukela i-MOQ ephansi eqala ezingcezu eziyi-100. Izinto ezintsha ezibunjiwe ngokwezifiso zidinga inani lonyaka le-oda lesisindo sezingcezu eziyi-5,000–10,000. Ukuze kuqinisekiswe i-R&D, sisekela amaqoqo amancane okuhlola amasampula angama-20–50 ngentengo ephezulu yeyunithi. Ama-prototype epulasitiki aphrintiwe nge-3D ayatholakala ngentengo ephansi yokuqinisekisa ubukhulu bokuhlanganiswa ngaphandle komsebenzi we-magnetic.

Ungakwahlulela kanjani ukuhambisana kukazibuthe kwamagnethi endandatho aboshwe? Yiziphi izinkomba zekhwalithi eyinhloko ozisebenzisayo?

Ukuvumelana kwamagnetic kulinganiswa ngokuphambuka kwe-flux kanye ne-magnetic moment. Izinga elijwayelekile lemboni livumela ukuphambuka kwe-flux okungu-±5%, kuyilapho ukulawulwa kwangaphakathi kwe-Fullzen kukukhawulela ngaphakathi kuka-±3%, kuqiniswe ku-±2% kuma-electronics ezimoto. Ezinye izinkomba ezibalulekile zifaka phakathi ukubekezelelana kobukhulu, ukugxila, ukuma, izinga lokukhubazeka kobuso, amandla omshini kanye nokuqina kokushisa. I-Fullzen ikhipha imibiko yokuhlola ephelele elandelekayo efaka phakathi idatha yobukhulu, ukuphambuka kanye nokuhlolwa kokubukeka kokuthunyelwa ngakunye.

Imikhiqizo Ehlobene Ne-Ring Magnet

Hlola uhla lwethu oluphelele lwama-magnet endandatho ye-neodymium ukuthola izixazululo ezifanayo zama-magnetic zemishini yakho.

Ama-Neodymium Ring Magnets- Umhlahlandlela wokukhetha umazibuthe wendandatho ye-neodymium ophelele ohlanganisa wonke amamaki, osayizi kanye nezinhlobo zokufaka umazibuthe

Ama-Radially Magnets Ring Ane-Radially Magnetic– Omaginethi bendandatho ye-radial abanezigxobo zangaphakathi nezangaphandle zama-motor nama-sensor

Ama-N52 Neodymium Ring Magnets- Ibanga eliphakeme kakhulu elikhiqizwe ngobuningi elinomkhiqizo wamandla we-MGOe angu-52, ofanele imiklamo emincane

Ama-Countersunk Ring Magnets– Omaginethi bendandatho abanezimbobo ezifakwe eceleni ukuze bafake izikulufo ezigoqekayo, abalungele imishini kanye nokuhlanganiswa kwenjini

Cela Isilinganiso Sakho Samahhala Toda

Yabelana ngokusebenza kwakho okudingakalayo okune-magnetic, ubukhulu bendandatho kanye nezimo zohlelo lokusebenza, futhi ithimba lethu lobuchwepheshe le-Fullzen lizokuthumela izixazululo ze-NdFeB ring magnet eziboshiwe zobungcweti kanye nesilinganiso sokuncintisana zingakapheli amahora angama-24.