Ama-magnets endandatho e-NdFeB amakhulu e-Fullzenzikhiqizwa kusetshenziswainqubo yokuhlanza i-crystallization,ngeububanzi obukhulu bangaphandle obufika ku-500mm kanye nokuphambuka kokufana kokusebenza kwamagnetic ≤ ±3%,ukuhlangabezana nezidingo zokusebenza okuphezulu kwezicelo zezimboni ezifanaama-motor amakhulu, ukukhiqizwa kwamandla omoya,futhiimishini yokuhlukanisa ugesi.
Amamagnethi amakhulu endandatho ye-neodymiumbasekele bobabiliukucwilisa okuhlanganisiwefuthiumhlangano ohlukaniswe ngezigabaizinketho zenqubo, okuvumela amakhasimende ukuthi akhethe ikhambi elihle kakhulu lesakhiwo ngokusekelwe ezimweni ezithile zohlelo lokusebenza. Kwenziwe ngendlelaI-ISO9001/IATF16949 indawo eqinisekisiwe, isisindo sengxenye eyodwa singafinyelela ngaphezu kwama-50kg.
Inselele yokukhiqiza yamagnethi endandatho enkulu ye-NdFeB isekuukulawula ukucindezelekafuthiukusebenza okufanayo kwamagneticngesikhathi sokusikwa okukhulu. I-Fullzen idlule emikhawulweni yobukhulu obujwayelekile ngezinqubo zayo eziyimfihlo, ihlinzekaizixazululo zomthombo wamagnetic ezithembekilekwabakhiqizi bemishini emikhulu.
Omaginethi abakhulu bendandatho ye-neodymium ngokuvamile babhekisela kumaginethi ahlala njalo a-annular anobubanzi bangaphandle obungaphezu kuka-100mm. Ubunzima bokukhiqiza bukhuphuka kakhulu ngosayizi okhulayo, ngakho-ke ukufana kwamagnetic, ukuqina komshini kanye nokunemba kobukhulu kusebenza njengezinkomba eziyinhloko zokwahlulela amandla obuchwepheshe omhlinzeki wemagnethi.
Incazelo yomkhakha:Amasongo ane-OD ≥100mm noma isisindo esisodwa ≥1kg ahlukaniswa njengamasongo amakhulu e-neodymium.
Izithiyo zokukhiqiza eziyinhloko:Izimbobo ezinkulu kakhulu ziyaqhekeka kalula, ziguquguquke noma zihlukaniswe kalula ngesikhathi sokushiswa, okunciphisa kakhulu isivuno somkhiqizo oqediwe.
Izitayela zobuchwepheshe zemboni:Izindandatho ze-Monolithic zihlose ububanzi obukhulu kanye nokubuyiselwa emuva okuphezulu; izindandatho ezihlukaniswe ngezigaba zigxile ekunciphiseni izindleko kanye nokwenza ngcono ukusebenza kahle kwamandla kazibuthe.
Ukuthunyelwa Okusheshayo Komhlaba Wonke:Hlangana nokupakisha okujwayelekile okuphephile emoyeni nasolwandle, Iminyaka engaphezu kwe-10 yesipiliyoni sokuthumela ngaphandle
Kwenziwe ngokwezifiso kuyatholakala:Sicela unikeze umdwebo womklamo wakho okhethekile
Intengo engabizi:Ukukhetha ikhwalithi yemikhiqizo efaneleke kakhulu kusho ukonga izindleko okuphumelelayo.
I-Fullzen isebenzisa imishini yokucindezela emithathu emikhulu ye-isostatic kanye nezitofu eziyisithupha ze-vacuum sinter, ezihambisana nomugqa wokukhiqiza imishini yokunemba ozinikele wama-ring magnets amakhulu kakhulu. Sisingatha ukukhiqizwa okugcwele kwangaphakathi kusukela ekuklanyweni kwesikhunta, ukwakheka okungenalutho kanye nokusila kuya ekusimeni kokunemba.
Umthamo wokwakha:Amasethi ama-3 emishini yokucindezela e-isostatic engamathani angu-500, ububanzi obukhulu obungu-600mm, isisindo esisodwa sokucindezela sifinyelela ku-80kg
I-workshop ye-Sinter:Izitofu ze-vacuum ezi-6 ezinobukhulu be-Φ600×800mm zokukhiqiza isisindo esizinzile, umthamo wanyanga zonke wamathani angu-50 omagnethi amakhulu
Ukulungisa ngokunemba:Ama-grinder angaphakathi nangaphandle angaphezu kwama-20, ama-lathe e-CNC kanye nemishini esikiwe ngocingo enokunemba komshini okungu-±0.02mm
Imishini yokwenza umazibuthe:Ama-magnetizer e-pulse anamandla aphezulu angu-50000J ukuze agcwalise ngokuphelele zonke izinhlobo zama-magnet amakhulu endandatho
Ilebhu yokuhlola ephelele:Amamitha e-gauss anembile kakhulu, abahloli be-flux, izikena ze-magnetic field ze-3D kanye negiya lokuhlola ama-crack angabhubhisi
Ubuchwepheshe bokuhlanganisa:Ukuhlanganiswa kwethayela okunembe kakhulu okunesikhala somoya esilawulwa ngaphansi kuka-0.1mm, okucishe kufane nokusebenza kukazibuthe we-monolithic
Ngezansi ububanzi bethu obujwayelekile bama-magnet amakhulu endandatho ye-neodymium. Izidingo ezinkulu kakhulu noma zokusebenza okukhethekile zingenziwa ngezifiso ngokugcwele nethimba lethu lobuchwepheshe.
Umthamo wokwakha omkhulu kakhulu:Ukucindezela okuhlanganisiwe kwe-isostatic kanye ne-sintering yokushisa okuphezulu kukhiqiza izindandatho ze-monolithic ezifika ku-500mm OD, ezidlula kakhulu umkhawulo ojwayelekile wemboni ongu-200mm.
Ukufana okuhle kakhulu kwamagnetic:Ukushiswa kwe-crystal orientation kuvimbela ukuphambuka kwe-whole-ring flux ngaphakathi kwe-±3%, kususa i-partial demagnetization kanye nomsindo wokudlidliza ongajwayelekile.
Isixazululo sokuhlanganisa esiguquguqukayo:Ukuhlanganisa amathayili ngezigaba kudala amasongo amakhulu angaphezu kwemitha elilodwa ububanzi, okunikeza ukusebenza okucishe kufane nokwezibuthe njengesongo se-monolithic ngentengo ephansi.
Ukumelana okukhulu nokuqhekeka:Ifomula yomhlaba ongavamile elungiselelwe kahle kanye nama-sinter curve ahlelwe ngezigaba anciphisa ukucindezeleka kwangaphakathi, anikeza amandla omshini aphezulu ngo-20% kunesilinganiso semboni.
Izindlela ezahlukahlukene zokufaka ugesi:Sisekela i-axial magnetization,omazibuthe bendandatho abakhanyiswa ngogesi, i-magnetization yama-pole amaningi kanye nokuhlelwa kwe-Halbach array kwemiklamo ekhethekile yesekethe yamagnetic.
Izindlela ezimbili eziyinhloko zokukhiqiza omaginethi abakhulu abanezinzuzo nezinkinga ezihlukile kumagnetism, izindleko kanye nokuqina. Ungakhetha ngokuphelele ngokusekelwe ezimweni zakho zokusebenza.

I-Fullzen isebenzisa amaketanga okukhiqiza aphelele angaphakathi endlini amagnethi endandatho ye-NdFeB ahlanganisiwe, ahlanganisa ukuthuthukiswa kwesikhunta, ukubumba, ukubumba kanye nokuhlolwa kokusebenza okugcwele. Zonke izixhumanisi zobuchwepheshe zilawulwa ngokuzimela ukuze kuqiniswe ukulethwa kanye nekhwalithi.
Indawo yokusebenzela yokubumba ngokucindezela:Umshini wokunyathelisa ozenzakalelayo o-6, umkhiqizo waminyaka yonke wezingcezu eziyizigidi ezingu-120, i-OD ephezulu engu-150mm
Indawo yokusebenzela yokubumba ngomjovo:Imishini yokujova engu-8 ehambisana ne-PA6, PA12, PPS kanye nezihlanganisi ze-epoxy
I-workshop yokubumba ezimele:Izikhunta ezenziwe ngokwezifiso ezinempilo yesevisi engaphezu kwama-shots angu-500,000, isikhathi sokuhola sezinsuku ezingu-7-15 sezikhunta ezintsha
Imishini yokuxhumanisa enezinsika eziningi:Ama-magnetizer ama-pulse ama-5 asekela i-radial, i-skew kanye ne-Halbach magnetization
Ilebhu yokuhlola ephelele:Amamitha e-Gauss, ama-fluxmeter, abahloli bejika le-BH, imishini yokulinganisa ye-CMM, amakamelo okujikeleza okushisa aphansi kakhulu
Ubuchwepheshe bokubumba obuhlanganisiwe:Hlanganisa imiphini yensimbi, imikhono yensimbi kanye nemikhono yokuvikela ibe yingxenye eyodwa yamagnethi
I-Fullzen inikeza izinsizakalo zokuhlola amasampula ezinsika ezinkulu ze-neodymium, kufaka phakathi amasampula esitokwe ajwayelekile kanye nokucutshungulwa kweprototype ngokwezifiso ukuqinisekisa ukusebenza kukazibuthe kanye nokuhambisana kokuhlanganiswa ngaphambi kokukhiqizwa ngobuningi.
Amasampula esitokwe ajwayelekile:Izindandatho ze-Φ100–200mm ezilungele ukulethwa zingakapheli izinsuku ezingu-3–5 zokusebenza, imali yesampula yezinto zokwakha iyasebenza.
Amasampula okudweba ngokwezifiso:Kucutshungulwa ngokwemidwebo yakho yobuchwepheshe, kulethwe ezinsukwini eziyi-15-30 ngezindleko zamathuluzi ngokusekelwe kubunzima.
Amasampula e-prototype ahlukaniswe ngezigaba:Qinisekisa ukufana kokuhlanganisa kanye namandla omshini, isikhathi sokuhola siyizinsuku ezingu-20-35.
Imibiko yokuhlolwa ephelele:Idatha yokuhlola yobukhulu, izitifiketi ze-magnetic flux kanye nokuhlaziywa kwezinto; imibiko yokuhlola imifantu engabhubhisi okungakhethwa.
Inqubomgomo yokubuyiselwa kwemali yesampula:Imali ephelele yesampula kanye nokuhlolwa ingabuyiselwa uma i-oda lakho elikhulu lifinyelela ithani elilodwa noma ngaphezulu.
Omaginethi abakhulu bendandatho ye-neodymium bayizingxenye eziyinhloko zemishini ebalulekile yezimboni. Ukuqina kwamandla kagesi okuhambisanayo kanye nokuthembeka komshini kunquma ngqo ukuphepha kokusebenza komshini. I-Fullzen isebenzisa ukulawulwa kwekhwalithi yenqubo ephelele kusukela ezintweni eziluhlaza ezingavamile kuya emikhiqizweni eqediwe.
Ukulawulwa kwezinto ezingavuthiwe:Izinto zokusetshenziswa zomhlaba ezingavamile ezihlanzekile kakhulu ezinokwakheka kwe-batch, okuqukethwe komoya-mpilo kanye nokuhlolwa kokungcola ngaphambi kokukhiqizwa
Ukuqapha okusenqubo:Ukulandelela ijika le-sinter ngesikhathi sangempela, ukuhlolwa kwamagnetic ezicucwini zokuhlola zesithando ukuqinisekisa ukuvumelana kwe-batch
Ukuhlolwa komkhiqizo oqediwe:Ukuhlolwa okugcwele okungu-100% kobukhulu, ukugeleza kanye nokubukeka; wonke amasongo amakhulu adlula ekuskeni kwemifantu okungonakalisi
Izitifiketi ezijwayelekile zomhlaba wonke: ISO9001:2015, IATF16949, RoHS, REACH compliant
Ukuhlolwa kokuguga okuthembekile:Ukujikeleza kwezinga lokushisa, ukufutha ngosawoti, ukushaqeka kokudlidliza, ukuguga kwe-magnetic demagnetization kanye nokuhlolwa kwamandla okudonsa
Njengoba ineminyaka eyi-10 igxile ku-R&D kanye nokukhiqiza okunama-magnet ahlanganisiwe, i-Fullzen inikeze izixazululo zendandatho kama-magnet ezizinzile kumakhasimende angaphezu kwama-200 ezimoto kanye nezinzwa emhlabeni jikelele, iletha oma-magnet ahlanganisiwe angaphezu kwezigidi ezingama-300 esewonke.
Uchungechunge oluphelele lwezimboni oluzimele:Ifomula yempuphu ezenzele yona, ukwakheka kwesikhunta, ukubumba kanye nezinhlelo zokuhlola
Ukusekelwa kobunjiniyela bobungcweti:Ukulingisa kwesekethe yamagnetic yamahhala kanye nokwenza ngcono ipole ukuze kuthuthukiswe ukusebenza kwemoto
Ukuthuthukiswa kwesikhunta okusheshayo:Isikhathi sokuhola isampula esifushane kakhulu sezinsuku eziyi-7, ngokushesha okungu-30% kunomjikelezo ojwayelekile wemboni
Izinga elijwayelekile lekhwalithi eqinile:I-CPK ≥1.33, ukuphambuka kwe-flux phakathi kwe-batch kulawulwa ngaphakathi kwe-±3% yemikhiqizo yezinga lezimoto
Umthamo wokukhiqiza oguquguqukayo:Ushintsho olubushelelezi kusukela kumaqoqo amancane okuhlola kuya ekukhiqizweni komthamo omkhulu
Ukupakisha okuphephile kokuvikela okune-magnetic:Amabhokisi alwa nozibuthe kanye namabhokisi ezinkuni aklanyelwe wena ukuze kuhlangatshezwane nezindinganiso zokuhamba ngendiza kanye nolwandle
Ithimba lobuchwepheshe elizinikele ngemuva kokuthengisa:Impendulo ye-imeyili nemiyalezo yamahora angama-24, ukwesekwa okutholakala endaweni yamaphrojekthi amakhulu
Amasongo ethu e-neodymium aqinile acwebezelayo afinyelela ku-500mm OD kanye nokuphakama okungu-300mm. Ngezinhlelo zokusebenza ezidinga ububanzi obungaphezu kuka-500mm, sihlinzeka ngezixazululo zokuhlanganisa amathayili ahlukaniswe ngosayizi ongenamkhawulo wethiyori. Indandatho yethu enkulu kunazo zonke eqediwe ehlanganisiwe ethunyelwe kuze kube manje ifinyelela ku-2.2 metres OD, kanye nokusebenza okunamandla okugcina amasongo angaphezu kuka-95% e-monolithic ngenkathi kunciphisa izindleko eziphelele zibe ngu-50%–70%.
I-Fullzen ilawula ukuphambuka koketshezi ngaphakathi kuka-±3% kumagnethi wendandatho eyodwa enkulu, okungcono kakhulu kunesilinganiso somkhakha ±5%. Indandatho ngayinye eqediwe ihlolwa nge-gauss yamaphuzu amaningi kanye nokuhlolwa koketshezi oluphelele. Ukuze uthole izidingo zokunemba okuphezulu kakhulu, singanikeza imidwebo ephelele yokusabalalisa insimu yamagnetic ye-3D yokuhlaziywa kwensimu okunembile.
Izimpande eziqhekekayo ezivela ekucindezelekeni kwangaphakathi okuqongelelekile ngesikhathi sokusila kanye nokucindezeleka komshini ngesikhathi sokusebenza kwe-CNC. Osayizi abakhulu bakha izingozi zokucindezeleka eziphakeme. I-Fullzen ixazulula lokhu ngezilinganiso ezine: ukucindezela okulinganayo kwe-isostatic, ukushisa kwe-sinter okuhamba kancane kanye nama-cooling curves ukuze kuncishiswe ukucindezeleka, ukujula kokugaya okukodwa okulinganiselwe okungu-0.1mm, kanye nokuskena kwe-crack okungabhubhisi okungu-100% kwabo bonke omaginethi abaqediwe abakhulu.
Sinikeza i-axial magnetization, ama-radially magnetized ring magnetization, i-multi-pole circumferential magnetization (izingongolo ezingu-8/12/24/48 ezivamile) kanye ne-Halbach array special layouts. Inani le-pole alinawo umkhawulo ophezulu oqinile, likhawulelwe kuphela ngobukhulu be-magnetizer coil kanye nobukhulu be-ring. Imishini yethu isekela izingongolo ezifika ku-120 zama-500mm OD rings anokunemba kwe-pole arc ±0.5°.
Amasongo e-neodymium anamandla adinga ukupakishwa kokuvikela okune-magnetic ukuze kuhlangatshezwane nezindinganiso zokuphepha kwezokuthutha zomhlaba wonke (insimu yamagnetic yangaphandle engaphansi kwama-200G). Isixazululo sokupakisha sikaFullzen sisebenzisa ungqimba lwangaphakathi lwe-foam buffer, ungqimba oluphakathi lwe-iron sheet magnetic shielding kanye nokuqina kwangaphandle kwekreyithi yokhuni eqinile, okuhambisana nemithetho yokuthumela emoyeni nasolwandle. Ukuthunyelwa okujwayelekile akususi umagnethi; ukususwa komagnethi kwenzeka kuphela ngaphezu kwezinga lokushisa lokusebenza elilinganisiwe noma amasimu anamandla angaphandle angemuva. Sizokunikeza uhlelo lokuhambisa olungabizi kakhulu olusekelwe esisindweni kanye nendlela yakho yokulethwa oyithandayo.
Onjiniyela bethu abangochwepheshe bamagnetic banikeza usayizi wamahhala kanye nokusekelwa kokulingisa kwe-FEA. Sicela wabelane ngemininingwane eyisisekelo kufaka phakathi i-ring OD/ID/ukuphakama, izinga lokushisa elisebenzayo, i-magnetic flux noma i-surface gauss edingekayo, uhlobo lwe-magnetization, indlela yokufaka kanye nesicelo esiqondiwe. Sizoncoma amamaki omagnethi afanayo, izinhlelo zesakhiwo futhi sinikeze ukulinganisa izindleko zingakapheli amahora angama-24.
I-MOQ yosayizi wendandatho enkulu ejwayelekile iyiyunithi e-1 yokuhlola isampula; ukukhiqizwa kwesisindo I-MOQ isukela ezingcezu eziyi-10-50 ngokuya ngobukhulu. Amasongo angewona ajwayelekile adinga isikhunta esisha ngakho-ke inani le-oda lokuhlola lizolungiswa ngokufanele. Samukela ama-oda amancane e-prototype okuphindaphinda umkhiqizo futhi sinikeza insizakalo yokugcina impahla kumakhasimende esikhathi eside.
Ukuphepha kwemishini kuyinto eza kuqala ekuklanyweni kwendandatho ehlanganisiwe. I-Fullzen isebenzisa ukuvikelwa kwezingqimba eziningi: imishini yethayela enembile kakhulu enesikhala sokuhlanganisa ≤0.1mm ehlanganiswe ne-adhesive yesakhiwo enamandla aphezulu, imikhono yangaphandle yensimbi engagqwali noma i-carbon fiber winding yokubopha nge-radial, ama-inner iron liner okuqinisa isakhiwo, kanye ne-bolt noma i-interference fit mechanical fixing njengokuphepha kwesibili. Ama-slices ethu ahlanganisiwe adlule ekuhlolweni kwe-overspeed kanye ne-dynamic balance ngaphansi kwe-15,000 RPM futhi asebenza ngokuqina kuma-motor asheshayo okuhweba.
Hlola uhla lwethu oluphelele lwama-magnet endandatho ye-neodymium ukuthola izixazululo ezifanayo zama-magnetic zemishini yakho.
Ama-Neodymium Ring Magnets- Ububanzi obugcwele obuhlanganisa wonke amamaki, izinhlobo zemagnetization kanye nobukhulu obujwayelekile
Ama-Radially Magnets Ring Ane-Radially Magnetic– Omaginethi bendandatho ye-radial abanezigxobo zangaphakathi nezangaphandle zama-motor nama-sensor
Ama-N52 Neodymium Ring Magnets- Ibanga eliphakeme kakhulu elikhiqizwe ngobuningi elinomkhiqizo wamandla we-MGOe angu-52, ofanele imiklamo emincane
Ama-Countersunk Ring Magnets– Imigodi ebholiwe ngaphambilini ukuze kube lula ukuhlanganisa amabholidi ezakhiweni zemishini
Yabelana ngobukhulu bemagnethi enkulu yendandatho yakho, izidingo zemagnethi kanye nemininingwane yesicelo semishini. Ithimba lethu lobuchwepheshe le-Fullzen lizokuthumelela isisombululo semagnethi enkulu yendandatho ye-neodymium esenziwe ngokwezifiso kanye nesilinganiso esisemthethweni zingakapheli amahora angama-24.