Cikakken maganadisu na zoben neodymium N52suna wakiltar mafi girman matakin aiki na maganadisu na neodymium da aka samar da yawa a kasuwa, tare da matsakaicin samfurin makamashi na52 MGOeda kuma girmamawa daga14.2–14.8 kgsSuna isar da kusan24% mafi girman aikin maganadisuidan aka kwatanta da ma'aunin N42, yana ba da damar rage girman fiye da na samaKashi 30%yayin da ake ci gaba da fitar da irin wannan ƙarfin maganadisu.
A matsayinKamfanin da aka ba da takardar shaidar ISO 9001, muna goyon bayan cikakkenDaidaita OEM/ODMDuk sigogi, gami da dabarar maganadisu, juriyar girma da tsarin maganadisu, za a iya daidaita su gaba ɗaya. Muna samar da mafita na ɓangaren maganadisu na tsayawa ɗaya don yanayi masu buƙata mai yawa waɗanda ke buƙatar aikin maganadisu mai tsauri, kamar kayan aiki masu inganci, ƙananan injina da na'urorin likitanci. Ingantaccen injin da kashi 3-5% yayin da ake rage hauhawar zafin jiki da hayaniyar aiki, wanda ya dace da tuƙi na servo, sabbin injinan jan motar makamashi da kuma janareto masu amfani da wutar lantarki ta iska.
Ga sigogin maganadisu na asali da kuma girman maganadisu na zoben neodymium na Fullzen N52. Ana samun girma na musamman na musamman idan an buƙata.
| Sigogi | Matsakaicin Darajar |
|---|---|
| Max Energy Product (BH)max | 50 - 53 MGOe (398 - 422 kJ/m³) |
| Remanence Br | 14.2 - 14.8 kgs (1.42 - 1.48 T) |
| Hawan jini na Hcb | ≥ 10.5 kOe (836 kA/m) |
| Tsarin Hana Haɗari na Cikin Gida (Intrinsic Coercivity Hcj) | ≥ 11.5 kOe (915 kA/m) |
| Matsakaicin Zafin Aiki | 80℃ (Jerin N na yau da kullun) |
| Zafin Curie | 310℃ |
| Ma'aunin Zafin Br | -0.12 %/℃ (20-100℃) |
| Ma'aunin Zafin Hcj | -0.6%/℃ (20-100℃) |
| Yawan yawa | 7.5 g/cm³ |
| Tauri | 550 - 650 Vickers |
| Juriyar Lantarki | 140 - 160 μΩ·cm |
Magnet na zobe na neodymium na N52 suna tsaye a matsayin mafi girman ma'aunin aiki na kayan NdFeB masu sintered da aka samar da yawa. Ba za a iya maye gurbinsu ba ga ƙira masu inganci tare da ƙarancin sararin shigarwa da buƙatun ƙarfin maganadisu mai tsanani.
Babban aikin maganadisu:Matsakaicin ƙarfin makamashi ya kai 52 MGOe, wanda ke riƙe har zuwa 14.8 kgs. Kimanin kashi 48% ya fi ƙarfin N35 da kashi 24% ya fi ƙarfin N42, wanda ke cikin jerin mafi ƙarfi na dindindin a duniya.
Inganta Rage ...Rage girman kayan aiki da kashi 30-40% tare da daidaitaccen fitarwa na maganadisu, yana adana sararin hawa da kuma tallafawa ƙirar kayan aiki mai sauƙi da ƙanƙanta.
Daidaitaccen iko na filin maganadisu:Samfurin mai ƙarfi tare da niƙa daidaitacce yana ba da damar rarraba kwararar maganadisu daidai, yana cika ƙa'idodi masu tsauri don kayan aiki masu inganci.
An fi so don aikace-aikacen Premium:Ana amfani da shi sosai a cikin na'urorin likitanci, na'urori masu auna firikwensin daidai, belun kunne masu inganci, ƙananan injina da kayan aikin levitation na maganadisu waɗanda ke buƙatar aikin maganadisu mai girma.
Cikakken gyare-gyare:Fullzen yana ba da cikakken daidaitawar OEM/ODM gami da dabarar maganadisu, girma, rufin saman da yanayin maganadisu, yana tallafawa abokan ciniki daga gwajin samfuri zuwa samar da taro.
Samar da kayayyaki kai tsaye daga masana'anta:Cikakken sarkar samar da kayayyaki mai zaman kansa daga sarrafa kayan ƙasa mai sauƙi zuwa magnetization na gama gari, babu masu tsaka-tsaki, lokacin jagoranci mai ɗorewa da farashin farashi mai gasa.
Godiya ga ingantaccen aikin maganadisu da kuma yawan kuzari mai yawa, ana amfani da maganadisu na zobe na N52 neodymium sosai a masana'antu masu tsada tare da tsauraran sarari da iyakokin aiki.
Sauti mai inganci:Belun kunne na Hi-Fi, lasifika na ƙwararru, direbobin armature masu daidaito, tsarin sauti mai inganci
Na'urori masu auna daidaici:Na'urori masu auna sigina na Hall masu inganci, na'urori masu auna matsayi, na'urori masu auna gudu, na'urori masu auna kwarara
Ƙananan injina:Ƙananan injinan daidaitacce, injinan girgiza masu layi na wayar hannu, ƙananan injinan servo, injinan hana girgiza na gani
Na'urorin lafiya:Abubuwan MRI, famfunan likita masu inganci, robots na tiyata, kayan aikin numfashi
Injin levitation na maganadisu:Bearings na Magnetic, jigilar maglev, da kuma tsayawar nunin levitation
Kayan lantarki masu amfani na Premium:Modules na caji mara waya na flagship, manyan na'urori masu wayo, masu kunna kyamarar wayar salula
Maki daban-daban na NdFeB sun bambanta a fannin fitarwa na maganadisu, juriya ga zafin jiki da kuma farashi. Zaɓin maki mai kyau yana daidaita buƙatun aiki da ingancin kasafin kuɗi.
| Sigogi | N35 | N42 | N45 | N48 | N52 ★ |
|---|---|---|---|---|---|
| (BH)mafi girman MGOe | 33-36 | 40-42 | 43-46 | 46-49 | 50-53 |
| Remanence kGs | 11.7-12.1 | 13.0-13.5 | 13.3-13.7 | 13.5-14.0 | 14.2-14.8 |
| Max Yanayin Aiki ℃ | 80 | 80 | 80 | 80 | 80 |
| Farashin Dangantaka | Ƙasa (1.0x) | Matsakaici (1.15x) | Matsakaici-Babban (1.3x) | Babba (1.5x) | Mafi girma (2.0x) |
| Matakin Aiki | Shigarwa | Daidaitacce | Matsakaicin-Sama | Babban | ƙarshe |
| Shawarar Yanayi | Ayyukan da ba su da tsada sosai | Kayan aikin masana'antu na gabaɗaya | Bukatun matsakaicin aiki | Bukatun nauyi na magnetic | Ƙarfin maganadisu mai ƙarfi da sarari mai iyaka |
Lura: Ma'aunin farashi don tunani ne kawai, farashin gaske yana canzawa tare da kasuwannin albarkatun ƙasa masu wuya. A matsayin matakin da aka samar da mafi girman aiki, N52 yana ba da fa'idodi marasa misaltuwa ga ƙananan tsare-tsare waɗanda ke buƙatar matsakaicin maganadisu. Idan N42 ko N48 za su iya biyan buƙatunku, muna ba da shawarar waɗannan ma'aunin don ingantaccen aiki mai tsada. Fullzen yana ba da kwaikwayon da'irar maganadisu kyauta don taimaka muku zaɓar mafi kyawun maki.
N52 lambar rarrabuwa ce ta yau da kullun don maganadisu na neodymium mai sintered, an raba ta zuwa sassa na harafi da lamba waɗanda ke wakiltar ajin tilastawa da mafi girman samfurin makamashi bi da bi.
Harafi N:Matsakaicin matakin jerin, ƙarfin aiki na ciki Hcj ≥ 12 kOe, matsakaicin zafin aiki 80℃
Lamba ta 52:Yana wakiltar matsakaicin samfurin makamashi (BH) na 52 MGOe (Mega-Gauss-Oersted)
Matakan zafin jiki mai tsawo don juriya ga zafi mai yawa:M (100℃), H (120℃), SH (150℃), UH (180℃), EH (200℃)
Tsarin haƙurin aiki:Kowane aji yana ɗauke da ɗan karkacewa kaɗan; N52 yana rufe 50-53 MGOe.
Fullzen tana da layukan samarwa guda 15 na musamman don maganadisu na matakin N52, tare da cikakken iko a cikin gida daga tattara kayan aiki, tsaftace injinan tsaftacewa zuwa injinan da aka gama daidai gwargwado. Fitar da muke yi a kowane wata ya kai tan 20 don tallafawa manyan tsari da oda na musamman.
Ƙarfin samarwa:Tanderun murhu guda 12 na injin tacewa, ƙarfin maganadisu na tan 20 na N52 a kowane wata, sama da girma 50 na yau da kullun suna nan a hannun jari
Ma'aikata masu daidaito sosai:Na'urorin niƙa na ciki da na waje suna ba da juriya har zuwa ±0.02mm, daidaiton ≤0.03mm
Zaɓuɓɓukan maganadisu:Mai maganadisu na axial, mai maganadisu mai radiyo, mai sanduna da yawa (sanduna 2-120), sandar da ta karkace da kuma maganadisu na jerin Halbach
Kammalawar saman:Nau'ikan shafi sama da 10, ciki har da NiCuNi, Zinc, Epoxy, Phosphating, Parylene, Zinare, Azurfa da Electrophoresis
Tsarin kula da inganci mai tsauri:Cikakken dubawa 100% don kwararar maganadisu, girma da bayyanar; karkacewar aikin maganadisu tsakanin rukuni ≤ ±2%
Sarrafa na biyu na musamman:Zoben mataki, zoben da aka yi wa kaifi, siffofi na D, ramummuka, ramukan da aka yi wa kaifi da kuma bayanan martaba na musamman da ake da su
Fullzen tana ba da sabis na gwajin samfuri don maganadisu na zobe na neodymium na N52. Girman da ke cikin kaya yana jigilar su da sauri, kuma ana iya ƙera samfuran musamman don tabbatar da aiki da haɗuwa kafin a samar da su da yawa.
· Samfuran da aka saba:Girman da aka shirya sama da 50 a cikin ma'ajiyar kaya, isarwa cikin kwana 1-3, ana amfani da ƙananan kuɗaɗen samfura
· Samfuran da aka keɓance:An ƙera shi bisa ga zane-zanen fasaha, lokacin jagora kwanaki 7-15, farashin kayan aiki dangane da rikitarwa
· Samfurin MOQ:Kwamfuta 10-50 don kayan ajiya, kwamfutoci 5-20 don samfuran samfuri na musamman (ya bambanta da girma)
· An haɗa da takardun gwaji:Takardar shaidar kayan aiki, rahoton dubawa mai girma, rahoton gwajin aikin maganadisu
· Samfurin rangwamen kuɗi:Ana iya mayar da duk kuɗin samfurin idan babban oda ya kai dala $700 daidai
Girman hannun jari na yau da kullun ba koyaushe zai dace da buƙatun aikin na musamman ba. Fullzen yana ba da gyare-gyare masu sassauƙa daga ƙarshe zuwa ƙarshe waɗanda suka shafi girma, siffofi, rufi da kuma tsarin maganadisu.
· Girman da aka keɓance:OD 2mm–200mm, kauri bango ≥0.5mm, tsayi 0.5mm–100mm
· Bayanan zobe na musamman:Zoben mataki, zoben da aka yi wa kaifi, zoben da aka yanke da D, zoben da aka yi wa kaifi, zoben da aka yi wa kaifi tare da ramukan hawa
· Rufin da aka keɓance:Epoxy na aji na ruwa don yanayin danshi, faranti na zinariya na likitanci don aikace-aikacen da suka dace da bio
· Magnetization na musamman:Ƙungiyoyin musamman na sanduna, kusurwoyin sanduna marasa daidaito, magnetization na sine-wave wanda aka ƙera don da'irar maganadisu
· Sabis na haɗa maganadisu:An riga an haɗa shi da kayan ɗaukar ƙarfe ko filastik don rage nauyin da kuke ɗauka a cikin haɗuwa
· Inganta yanayin zafi mai yawa:Canja zuwa N52M (100℃) ko N52H (120℃) idan N52 na yau da kullun ba zai iya jure zafi mai aiki ba
Ingancin maganadisu mai ƙarfi yana shimfida harsashin ingantaccen aikin injina, kuma Fullzen yana kula da tsarin sarrafa inganci mai cikakken tsari:
Takaddun shaida guda biyu na tsarin kula da ingancin motoci na ISO 9001 da IATF 16949
Binciken kayan ƙasa 100% mai shigowa don cancantar ƙayyadadden abun da ke cikin ƙasa mai wuya da ƙazanta
Sarrafa tsarin kididdiga na SPC yayin yin sintering don iyakance canjin aikin maganadisu cikin 3%
Cikakken gwajin girma da na maganadisu don duk samfuran da aka gama
Takaddun shaida na kayan aiki da rahotannin dubawa da aka bayar a kowane rukuni
Dokokin RoHS & REACH, da kuma bayanan ma'adinai masu rikici suna samuwa akan buƙata
Takaddun PPAP na Tier 3 suna samuwa ga abokan ciniki masu matakin mota
Mun warware tambayoyi da dama game da zaɓin maganadisu na zobe na N52 da aikace-aikacensa don hanzarta kimanta aikinku. Tuntuɓi injiniyoyin tallace-tallace don ƙarin tallafin fasaha.
Tare da girma iri ɗaya, N52 yana da mafi girma da kashi 24% (BH) (52 MGOe vs 42 MGOe) da kuma ƙarin juriya na ~10%. Inganta ƙarfin jan hankali na ainihi yana daga 15-25% dangane da da'irar maganadisu da tazara ta iska.
Zaɓi N52 idan: ƙarancin sararin ƙira yana buƙatar ƙarfin maganadisu; ana buƙatar ƙaramin aiki mai sauƙi; ana buƙatar ƙarfin filin maganadisu mai girma don kayan aikin daidaito; ƙananan maganadisu sun gaza gwajin aiki. Idan N42/N48 ya cika ƙa'idodinka, muna ba da shawarar waɗannan maki don ingantaccen farashi. Fullzen yana ba da kwaikwayon maganadisu kyauta don inganta zaɓin maki.
80℃ shine matsakaicin zafin aiki mai ci gaba da aka ƙididdige don daidaitaccen N52. Ƙaramin asarar maganadisu (ƙasa da 5%) yana faruwa a wannan zafin jiki kuma yana murmurewa gaba ɗaya bayan sanyaya. Shafawa na ɗan gajeren lokaci zuwa 90–100℃ na iya haifar da ɗan raguwar maganadisu (≤2%) ba tare da cikakken gazawar samfurin ba. Aiki na dogon lokaci sama da 80℃ yana haifar da ruɓewar kwararar ruwa mai ɗorewa a hankali kuma yana rage tsawon lokacin sabis. Don yanayin zafi mai yawa, zaɓi matakan N52M (100℃), N52H (120℃) ko N52SH (150℃) masu jure zafi tare da aikin maganadisu mai dacewa.
Ana tallafawa hanyoyin maganadisu da yawa don maganadisu na zobe na N52:
Duk ƙididdigar sanduna da hanyoyin maganadisu za a iya keɓance su bisa ga ƙirar da'irar maganadisu ɗinku. Fullzen kuma yana haɓaka kayan haɗin maganadisu na musamman don buƙatu na musamman.
Tsarin MOQ mai sassauƙa mai cikakken ƙarfi: Kashi 1 don samfuran kayan da aka shirya don gwajin samfura. Zane-zane na musamman gabaɗaya suna buƙatar guda 100-500 na farko; abokan ciniki na dogon lokaci na haɗin gwiwa sun cancanci rage MOQ zuwa guda 50. Muna tallafawa samar da ƙananan gwaje-gwaje don haɓaka sabbin samfura don guje wa haɗarin kaya mai yawa. Farashin raka'a yana raguwa a hankali yayin da yawan oda ke ƙaruwa.
A ƙarƙashin yanayin aiki mai kyau (ƙasa da zafin da aka ƙididdige, babu ƙarfin maganadisu na baya, cikakken rufin hana lalata), maganadisu na dindindin na NdFeB masu narkewa suna lalacewa a hankali, suna rasa ƙasa da kashi 1% na kwararar ruwa a kowace shekara, tare da tsawon lokacin aiki sama da shekaru 10-20.
Rushewar na'urar yana ƙaruwa a ƙarƙashin waɗannan yanayi: ci gaba da aiki sama da matsakaicin zafin jiki; fallasa ga manyan filayen maganadisu masu adawa da juna; tsatsa ta saman da ke lalata tsarin maganadisu na ciki; mummunan tasiri ko girgiza (NdFeB yana da rauni, tsatsa yana lalata fitowar maganadisu). Muna ba da shawarar yin ajiyar gefen aikin maganadisu na 10-15% a cikin ƙira da kuma amfani da rufin kariya mai kyau don kwanciyar hankali na dogon lokaci.
Iyakokin kera kauri bango sun dogara ne akan diamita na waje na maganadisu don samun ingantaccen yawan amfanin ƙasa. Matsakaicin da ya dace tsakanin bango da diamita ya wuce 1:10 don sauƙin samarwa.
Zoben da aka yi da sirara suna da wahalar samarwa, ƙarancin yawan amfanin ƙasa da kuma ƙarin farashin na'urar. Tuntuɓi ƙungiyar injiniyanmu da wuri don tantance yadda ake kera su da kuma kasafin kuɗin ƙira na bango mai siriri sosai.
Bincika cikakken fayil ɗin maganadisu na zobe na neodymium na Fullzen don nemo mafi kyawun mafita na maganadisu don aikin ku.
Maganadiso na Neodymium Zobe- Cikakken jagorar rukuni wanda ya shafi dukkan matakai, girma da nau'ikan maganadisu
Maganadiso na Zoben Neodymium N42— Matsakaicin aiki mai inganci mai araha don amfanin masana'antu gabaɗaya
Manyan maganadisu na Neodymium Zobe— Zoben musamman masu girman OD har zuwa 200mm don kayan aikin iska da MRI
Magnets na Zoben Mai Zane Mai Radially Magnetized- Tsarin sandar ciki da waje don ƙananan injina da firikwensin
Maganadisun Zoben Countersunk— Ramin hawa da aka riga aka haƙa don sauƙin haɗa sukurori a cikin tsarin injiniya
Raba girman maganadisu na zobe na N52, buƙatun maganadisu da cikakkun bayanai game da aikace-aikacen ƙarshe, kuma ƙungiyar ƙwararrun injiniya ta Fullzen za ta isar da mafita na fasaha da aka keɓance cikin awanni 24.