Ikoranabuhanga rya Fullzenyihariye mu ngandamagneti za NdFeB zifite imiterere yo hejuru, izwi kandi nka bondedrukuruzi za neodymium.Twemeraifu ya rukuruzi izimya vubabivanze naepoxy cyangwa nylonkurigukanda no gushushanya inshinge,kugera ku miterere igoye no kwihanganira cyane ± 0.01mm. Ingufu ya magnet ya isotropic ishyigikira magnetization ya radial yakozwe mu buryo bwihariye, ikoreshwa cyane murimoteri nto za BLDC, sensors zo mu mwanya naibikoresho by'ubuhangahamwe naISO9001 & IATF16949icyemezo.
Ibisobanuro bya tekiniki
Ibi bikurikira ni ibipimo by'ingenzi bya Fullzen Standard'smagneti za neodymium zifatanyeImiterere yihariye ya rukuruzi, ingano, cyangwa uburyo bwo gukurura amashanyarazi byose bishobora guhindurwa.
Amakuru yose yavuzwe ni agaciro gasanzwe. Imikorere nyayo ya rukuruzi iratandukanye bitewe n'ifu ya rukuruzi, igitutu cyo gushushanya n'ibikoresho bya rukuruzi:
Ingufu za NdFeB zifatanyenirukuruzi zihoraho za isotropicbikorwa binyuze mu kuvangaifu ya rukuruzi ya NdFeB ishongahamwe naibifunga bya polymerharimo epoxy na nylon ya PA. Ibiri byakuzegukora imirongobiraboneka ku byifuzo bitandukanye byo gusaba porogaramu:gukandamizwa bifatanyekuriubucucike bwinshi bwa rukuruzi, kandi inshinge zifatanye kuriinyubako z’inkuta ntoya cyane.
Bitandukanyeimpeta za rukuruzi zikozwe mu buryo bwa sinteredimpeta yose ishobora gushyirwamo magnetique hamweimirima ifite inkingi nyinshi ingana in Uburyo bumwe bwo gushyushya umuvuduko w'amaraso. Uburyo bumwe bwo gukoresha imbaraga za rukuruzi imiterere y'umurababitanga ubushobozi bwo gutanga torque ihamye kandi bigatuma torque igabanuka kuguteranya moteri ntoya.
Kohereza vuba ku isi:Uhuze n'uburyo busanzwe bwo gupakira ibintu mu kirere no mu nyanja, Uburambe bw'imyaka irenga 10 mu kohereza ibicuruzwa mu mahanga
Ifite imiterere yihariye iraboneka:Nyamuneka tanga igishushanyo cy'igishushanyo cyawe cyihariye
Igiciro gito:Guhitamo ibicuruzwa byiza kurusha ibindi bivuze kuzigama amafaranga neza.
Abakoresha kenshigereranya magneti za neodymium zifatanyenamagneti y'impeta ya neodymium ikozwe muri sinteredmu giheguhitamo ibiceImbonerahamwe iri hepfo irasobanura nezaitandukaniro ry'ibanzegushyigikira ibyawegufata ibyemezo.

Fullzen ikora imiyoboro yuzuye y’umusaruro w’ingufu za NdFeB zifatanye, ikora ibijyanye no guteza imbere ibumba, gushushanya, gukurura no kugenzura imikorere byuzuye. Imiyoboro yose ya tekiniki igenzurwa ku buryo bwigenga kugira ngo ihererekanywa neza kandi igire ireme.
Ishuri rishinzwe gukamura ibintu mu buryo bwo gukanda:Imashini 6 zikoresha ikoranabuhanga, umusaruro wa buri mwaka ni ibice miliyoni 120, ntarengwa OD 150mm
Akazi ko gushushanya hakoreshejwe inshinge:Imashini 8 zo gutera inshinge zijyanye na PA6, PA12, PPS na epoxy binders
Ishuri ryigenga ryo gukora ibumba:Ibikoresho byihariye bifite igihe cyo gukora kirenga amasasu 500.000, iminsi 7-15 yo gutangira gukoresha ibikoresho bishya
Ibikoresho byo gukurura amashanyarazi bifite inkingi nyinshi:Magnetizer 5 zo mu bwoko bwa pulse zishyigikira radial, skew na Halbach magnetization
Laboratwari yuzuye yo gupima:Ibipimo bya Gauss, fluxmeters, BH curve testers, CMM coordinates piming machines, cycling chambers zifite ubushyuhe buri hasi cyane
Ikoranabuhanga ryo gushushanya ibintu bivanze:Shyira imigozi y'icyuma, amaboko y'icyuma n'amaboko yo gukingira mu gice kimwe cy'ingufu za rukuruzi
Ibi bikurikira ni ibipimo by'ingenzi bya Fullzen Standard'smagneti za neodymium zifatanyeImiterere yihariye ya rukuruzi, ingano, cyangwa uburyo bwo gukurura amashanyarazi byose bishobora guhindurwa.

Amakuru yose yavuzwe ni agaciro gasanzwe. Imikorere nyayo ya rukuruzi iratandukanye bitewe n'ifu ya rukuruzi, igitutu cyo gushushanya n'ibikoresho bya rukuruzi.
Buri mushinga wa moteri na sensor ufite ibisabwa byihariye ku bijyanye no gukurura ingufu za rukuruzi, gukwirakwiza inkingi n'imiterere yo kuzishyiraho.Fullzenitanga serivisi yihariye kuva ku gupima uruziga rwa rukuruzi kugeza ku koherezwa ku bwinshi.
Gutunganya imikorere ya rukuruzi:Hindura urwego rw'ifu n'ingano y'impeta kugira ngo wongere imbaraga z'umwuka n'ikoreshwa ry'ingufu
Igishushanyo mbonera cy'inkingi cyihariye:Inkingi 2–120 zishingiye ku buryo budasanzwe, imirongo y'inkingi idahuje hamwe n'ingufu za sine-wave kugira ngo moteri ikore neza
Guhindura imiterere y'inyubako:Impeta zifite amaboss, imyanya yo gushyiramo ibintu, ahantu ho gutera intambwe n'ibyuma bishyirwamo
Gushushanya byuzuyemo:Imigozi y'icyuma ikoreshwa mbere yo gushushanya kugira ngo igabanye intambwe zo guteranya n'ikiguzi cy'abakozi
Guteza imbere ibikoresho bya magnetization:Ibikoresho byo gusharija byihariye kugira ngo bigenzure imiterere y'umuraba wa rukuruzi ihoraho
Ishusho ya rukuruzi ku buntu:Ongera imiterere y'inkingi kugira ngo ugabanye imbaraga zo gufunga no kongera imikorere myiza ya motericy
Dutanga serivisi yo kugenzura ingero z'amakuru y'impeta ya NdFeB afatanye kugira ngo dukureho ingaruka zo guteza imbere mbere yo gufungura ifuru ku mugaragaro.
Ingero zisanzwe z'ibicuruzwa:Ingano zisanzwe zirenga 100 ziri mu bubiko, zoherezwa mu minsi 1-3 y'akazi hamwe n'amafaranga y'icyitegererezo.
Ingero zikozwe mu buryo bwihariye:Iminsi 15-25 yo gutanga ibikoresho bishya, ibikoresho byo gukoresha n'ikiguzi cy'icyitegererezo irakurikizwa bitewe n'ubuhanga
Ibishushanyo mbonera bya pulasitiki byacapwe mu buryo bwa 3D:Igenzura ryihuse ry'ingano nta mikorere ya rukuruzi mu igeragezwa ryo guteranya hakiri kare
Raporo z'ibizamini zikubiye ku rupapuro:Igenzura ry'ingano, isuzuma ry'imitsi, imbonerahamwe ya BH, imbonerahamwe z'imitsi yo gukwirakwiza inkingi ku buryo bwihariye
Politiki yo kugaruza amafaranga ku bikoresho:Gusubizwa amafaranga yose y'ibumba iyo umubare w'ibicuruzwa byatumijwe ku mwaka ugeze ku bice 500.000
Ubushobozi bwa rukuruzi n'ubuziranenge bw'ibipimo bigena mu buryo butaziguye ubudahinduka bw'ibicuruzwa bya terminal. Fullzen ishyira mu bikorwa igenzura ryuzuye ry'ubuziranenge ku mabwiriza yose ya rukuruzi y'impeta.
Igenzura ry'ibikoresho fatizo:Isuzuma rya BH, ingano y'uduce n'ingano ya ogisijeni kuri buri gice cy'ifu ya rukuruzi
Igenzura riri mu bikorwa:Gufata amashusho y'ubushyuhe, igitutu n'igihe cyo gufatisha mu gihe nyacyo; ingero z'ibipimo n'ihindagurika ry'isaha
Gupima ingufu za magnetization:Gukomeza kubungabunga voltage ya magnetizer na capacitance; kugenzura aho inkingi z'amashanyarazi zihagarara
Impamyabushobozi zemewe:ISO9001:2015, IATF16949, RoHS, REACH, kubahiriza amategeko nta halogen
Ibipimo by'ubusaza bw'ubwizerwe:Ihindagurika ry'ubushyuhe, imyuka itera umunyu, gutitira kw'ingufu, isuzuma ry'ubuzima ritasubirwaho ryo gukuraho imashini itera amashanyarazi
Ifite uburambe bw'imyaka 10 mu bushakashatsi no mu nganda za magnete zifatanye, Fullzen yatanze ibisubizo bihamye bya magnete ku bakiriya barenga 200 ba moteri na sensor ku isi yose, itanga magnete zifatanye zisaga miliyoni 300 muri rusange.
Uruhererekane rw'inganda rwigenga rwose:Uburyo bwo gushushanya ifu, gushushanya ifu, gushushanya no gupima ifu yikorewe ubwawe
Ubufasha bw'umwuga mu by'ubwubatsi:Uburyo bwo kwigana uruziga rwa rukuruzi ku buntu no kunoza inkingi kugira ngo moteri irusheho gukora neza
Iterambere ryihuse ry'ibihumyo:Igihe gito cyo gutanga ingero z'iminsi 7, kirenze 30% ugereranyije n'igihe cy'inganda zisanzwe.
Ibipimo ngenderwaho by'ubuziranenge:CPK ≥1.33, ihindagurika ry'ingufu hagati y'ibicuruzwa bigenzurwa muri ±3% ku bicuruzwa by'ubwoko bw'imodoka
Ubushobozi bwo gukora bushobora guhinduka:Impinduka zoroshye kuva ku matsinda mato y'igerageza kugera ku musaruro mwinshi
Itsinda ryihariye ry’abahanga mu by’ubuhanga nyuma yo kugurisha:Ubufasha bwihuse bwa tekiniki mu gukemura ibibazo by'umusaruro no guteranya
Magneti zifatanye zirimo 97% by'ifu ya rukuruzi ifite imbaraga nyinshi zo gukomeza no kuba nyinshi, ikaba ari nziza cyane mu gukoresha isaba imbaraga zikomeye za rukuruzi, mu gihe ubushobozi bwo guhindura imiterere ari buke. Magneti zifatanye zifata 80-90% by'ifu ya rukuruzi ifite imbaraga nkeya, ariko zishyigikira imiterere yoroheje cyane kandi zikora neza cyane. Injeniyeri zacu zizagusaba uburyo bwiza bwo gukora bitewe n'ingufu zawe n'imiterere y'imiterere.
Nta mupaka ntarengwa w’imitekerereze. Inkingi ntarengwa nyazo zishingiye ku murambararo wo hanze n’ubushobozi bwa magnetizer. Inkingi nini yemerera inkingi nyinshi; impeta ntoya ziri munsi ya mm 10 OD zishobora kugera ku nkingi 24–32 gusa bitewe n’uko inkingi ntoya iteye. Dufite impeta zakozwe kuva ku nkingi 2 kugeza ku nkingi 120. Itsinda ryacu rizanoza ingano y’inkingi ijyanye n’umuvuduko wa moteri yawe n’uburyo bwo kuyigenzura neza.
Magneti zifatanye zifite ingufu zingana na 1–12 MGOe ugereranyije na 12–55 MGOe ku zindi zifatanye. Nubwo ingufu zingana na magnetism nke, impeta zifatanye na radial nyinshi zishobora kugera ku muvuduko ungana binyuze mu gushushanya neza magnetic circuit hamwe n'icyuho gito cy'umwuka. Kuri moteri ntoya zifata stepper na BLDC, impeta zifatanye zitanga umusaruro ungana ku giciro gito cyane. Dutanga simulation y'ubuntu yo kugereranya magnetic kuri ibyo bisubizo byombi.
Ibyuma byoroshye byo kuzunguruka bigura hagati ya 280 na 700 by'amadolari y'Amerika hamwe n'igihe cy'iminsi 7-10. Inyubako zigoye zifite inyongera zishyirwamo zigura hagati ya 700 na 2800 by'amadolari y'Amerika hamwe n'igihe cy'iminsi 15-25 yo kuzitunganya. Amafaranga y'ingero aratangwa ukwayo hashingiwe ku bunini n'ingano. Dutanga ikiguzi cyuzuye cy'ibyuma iyo abakiriya bageze ku giciro cy'umubare w'abaguzi bemeye ku mwaka kugira ngo bigabanye ishoramari ryabo mbere.
Yego. Ibikoresho bifunga polymeri byo hasi bitanga ubushobozi bwo kurwanya ingese, ariko ni byiza ko byakwifashishwa mu gutwikira hejuru igihe kirekire kugira ngo umuntu ahure n'ubushuhe cyangwa umwuka wa shimi. Hari amahitamo menshi arimo gutwikira epoxy (gukingira umunyu amasaha 48-500), gutwikira electrophoretic, gutwikira Parylene conformal na nylon yose. Turasaba gutwikira epoxy + composite metal mu gihe cyo gukora munsi y'amazi cyangwa mu gihe cyo kwangirika.
Ubushyuhe bwinshi bwo gukora buri hagati ya 80℃ na 180℃ hashingiwe ku rugero rw'ifu ya rukuruzi. Ingano zisanzwe za M-series zishyigikira 80–120℃, mu gihe amanota arwanya ubushyuhe bwinshi ahangana na 180℃. Gukuraho magnetization ihoraho bizabaho iyo birengeje ubushyuhe busanzwe. Injeniyeri zacu zihitamo amanota ahuye y'ifu kandi zigasuzuma ubushyuhe buhamye hashingiwe ku bushyuhe bw'imikorere yawe n'imiterere y'uruziga rwa rukuruzi.
Impeta zisanzwe zifatanye mu bubiko zemera MOQ iri hasi guhera ku bice 100. Ibintu bishya byihariye bisaba ingano y'ibicuruzwa buri mwaka hagati ya 5.000 na 10.000. Kugira ngo harebwe ubushakashatsi n'iterambere, dushyigikira amatsinda mato y'ibipimo 20-50 ku giciro kiri hejuru. Ibishushanyo bya pulasitiki byacapwe mu buryo bwa 3D biraboneka ku giciro gito kugira ngo byemezwe ingano y'ibicuruzwa biteranywa nta kazi ka rukuruzi gafite.
Ubushobozi bwa rukuruzi bupimirwa hakoreshejwe flux na magnetic moment deviation. Amabwiriza rusange y’inganda yemerera ± 5% flux deviation, mu gihe Fullzen igenzura imbere muri ± 3%, ishyirwa kuri ± 2% ku bikoresho by’ikoranabuhanga by’imodoka. Ibindi bimenyetso by’ingenzi birimo ubushobozi bwo kwihanganira imiterere, concentricity, verticalness, surface defect rate, mekanike power and thermal stability. Fullzen itanga raporo zuzuye z’igenzura zirimo ingano, flux n’amakuru y’isuzuma ry’imiterere kuri buri kohereza.
Suzuma ubwoko bwose bw'amakuru ya neodymium ring magnets kugira ngo ubone ibisubizo bya rukuruzi bihuye n'ibikoresho byawe.
Magneti ya Neodymium– Ubuyobozi bw'itoranya ry'impeta ya neodymium rikubiyemo ubwoko bwose bw'ingero, ingano n'ubwoko bwose bw'ingufu
Magneti y'impeta ifite amashanyarazi– Ingufu za radial ring magnets zifite inkingi z'imbere n'iz'inyuma za moteri na sensors
Magneti ya Neodymium N52– Ifite urwego rwo hejuru cyane rw’ibicuruzwa bifite ingufu za MGOe 52, ikwiriye cyane ibishushanyo mbonera bito
Magneti y'impeta ikoreshwa mu kugabanya urusaku– Makuru y'impeta afite imyobo ikoreshwa mu gushyiramo vis, ni meza cyane ku bikoresho no guteranya moteri
Sangiza imikorere yawe ya rukuruzi, ingano y'impeta n'uburyo bwo kuyikoresha, maze itsinda ryacu rya tekiniki rya Fullzen rizakoherereza ibisubizo bya magneti ya ring ya NdFeB by'umwuga hamwe n'igiciro cy'ibiciro mu masaha 24.