Ishusho ya Neodymium nini ifite impeta nini

Magneti nini za Neodymium

Ibisobanuro bigufi:

Magneti nini za NdFeB zikozwe muri Fullzenbikorwa hakoreshejweinzira yo gushonga kw'amakristali mu cyerekezo,hamwe naumurambararo ntarengwa w'inyuma wa 500mm n'ihindagurika ry'imikorere ya rukuruzi ≤ ± 3%,kuzuza ibisabwa mu buryo bwo hejuru mu nganda nkomoteri nini, ikoreshwa ry'amashanyarazi aturuka mu muyaga,naibikoresho byo gutandukanya ibyuma nkorabuhanga.

Ingufu nini za neodymiumshyigikira byombigusya ibintu byose hamwenaguteranya ibiceamahitamo yo gutunganya ibintu, yemerera abakiriya guhitamo igisubizo cyiza cy’imiterere y’ibikoresho hashingiwe ku buryo bwihariye bwo kubikoresha. Byakozwe mu buryoISO9001/IATF16949 ikigo cyemewe, uburemere bw'igice kimwe bushobora kugera kuri kilogarama zirenga 50.

Ibyiza by'ingenzi by'ingufu nini zo gukoresha mu kuzunguza:

Ikibazo cyo gukora magneti nini za NdFeB ring kiri mukugenzura imihangayikonaimikorere ya rukuruzi inganamu gihe cyo gutwika ibintu binini. Fullzen yanyuze mu ngano isanzwe hamwe n'imikorere yayo bwite, itangaibisubizo byizewe by'isoko ya rukuruziku nganda nini zikora ibikoresho.

✅Ubushobozi bwo gukora ibintu mu buryo bunini:Hakoreshejwe ikoranabuhanga ryo gukanda isostatic + ikoranabuhanga ryo gusinya rikoresha ubushyuhe bwinshi, umurambararo ntarengwa w'inyuma w'impeta z'inyongera ushobora kugera kuri mm 500, urenze kure urugero rw'inganda rwa mm 200.

✅Imikorere myiza ya Magnetic:Ikoranabuhanga rya crystallization rigena ko imikorere ya magneti ihinduka ku mpande zose ≤ ± 3%, rikumira neza ko demagnetization yo mu gace runaka n'urusaku ruterwa no guhindagura.
✅Amahitamo yo guteranya ibintu mu buryo bworoshye:Ikoranabuhanga ryo guteranya ibice rituma magneti nini cyane zirenga umurambararo wa metero, hamwe n'imikorere ya magneti hafi y'iy'impeta z'integral hamwe n'ibisubizo bihendutse.

✅Ubudahangarwa Bukomeye:Binyuze mu buryo bwiza bwo gukora ibintu hamwe n'imirongo igenzura neza, magneti nini z'impeta zigaragaza imbaraga nke z'imbere n'imbaraga za mekanike ziruta 20% impuzandengo y'inganda.

✅Uburyo bwinshi bwo gukoresha magnetization:Ishyigikira magnetization y'umurongo, magnetization y'imirasire, magnetization y'imirongo myinshi, Halbach array, n'izindi configuration zitandukanye za magnetization.

Ohereza imeri kuri twe

Ibisobanuro birambuye ku gicuruzwa

Umwirondoro w'ikigo

Ibirango by'ibicuruzwa

Magneti nini za Neodymium ni izihe?

Ingufu nini za neodymium ring muri rusange zigira ingufu zihoraho zifite umurambararo wo hanze urenga mm 100. Ingorane mu gukora ziyongera cyane uko ingano igenda ikura, bityo uburinganire bwa rukuruzi, gukomera kwa mekanike n'ubuziranenge bw'ibipimo bikora nk'ibipimo by'ingenzi byo gupima ubushobozi bwa tekiniki bw'umucuruzi wa rukuruzi.

Ibisobanuro by'inganda:Impeta zifite OD ≥100mm cyangwa uburemere bumwe ≥1kg zishyirwa mu byiciro by'impeta nini za neodymium.

Imbogamizi z'ingenzi mu musaruro:Ibice binini cyane byoroshye gucikamo ibice, guhindura imiterere cyangwa gutandukanya ibintu mu gihe cyo gutwika, bigagabanya cyane umusaruro w'ibicuruzwa birangiye.

Imiterere y'ikoranabuhanga mu nganda:Impeta za monolithic zigamije uburebure bunini no kongera kubakwa; impeta zigizwe n'ibice byibanda ku kugabanya ikiguzi no kunoza imikorere y'ingufu za rukuruzi.

Ducuruza ubwoko bwose bwa neodymium magnets, imiterere yihariye, ingano, n'amabara.

Kohereza vuba ku isi:Uhuze n'uburyo busanzwe bwo gupakira ibintu mu kirere no mu nyanja, Uburambe bw'imyaka irenga 10 mu kohereza ibicuruzwa mu mahanga

Ifite imiterere yihariye iraboneka:Nyamuneka tanga igishushanyo cy'igishushanyo cyawe cyihariye

Igiciro gito:Guhitamo ibicuruzwa byiza kurusha ibindi bivuze kuzigama amafaranga neza.

Ubushobozi bwo gukora magneti nini ya Fullzen

Fullzen ikoresha imashini eshatu nini zikoreshwa mu gukaraba no mu ziko 6 zikoresha icyuma gishyushya amazi, zijyanye n'umurongo wabugenewe wo gukora imashini zigezweho ku magneti nini cyane. Dukora imashini zose zikoreshwa mu gukora imashini, kuva ku gushushanya ibumba, gukora imashini zidafite ikintu na kimwe kugeza ku gukora imashini zigezweho.

Ubushobozi bwo gukora:Amaseti 3 y'imashini zipima za toni 500, umurambararo ntarengwa wa 600mm, uburemere bwo gukanda rimwe bugera kuri 80kg

Ihuriro ry'abakozi ba Sinter:Amatanura 6 y'ubushyuhe angana na Φ600×800mm kugira ngo akoreshwe neza, ubushobozi bwo gukora buri kwezi ni toni 50 za magneti nini

Gutunganya neza:Imashini zisaga 20 zo mu nganda n'izo hanze, imashini zikoresha imigozi ya CNC n'imashini zica insinga zifite ubushobozi bwo gutunganya neza ± 0.02mm

Ibikoresho byo gukurura amashanyarazi:Magnetizer za Pulse zifite ingufu ntarengwa za 50000J zo kuzuza ubwoko bwose bwa magneti nini z'impeta

Laboratwari yuzuye yo gupima:Ibipimo bya gauss bifite ubuhanga buhanitse, ibikoresho byo gupima flux, scanner za 3D magnetic field hamwe n'ibikoresho byo kugenzura imifaru bidasenya

Ikoranabuhanga ryo guhuza ibikoresho:Guhuza amatafari neza cyane hamwe n'icyuho cy'umwuka kiri munsi ya mm 0.1, hafi ya byose bihuye n'imikorere ya rukuruzi ya monolithic

Ibisobanuro bya tekiniki

Hasi hari ingano isanzwe y'ingufu zikoresha impeta nini za neodymium. Ibisabwa mu mikorere minini cyane cyangwa yihariye bishobora guhindurwa byimazeyo n'itsinda ryacu rya tekiniki.

Ubushobozi burenze urugero bwo gukora:Guteranya imashini zivanze zikoresha uburyo bwa isostatic n'ubushyuhe bwinshi bitanga impeta za monolithic kugeza kuri 500mm OD, zirenze kure umupaka usanzwe w'inganda wa 200mm.

Ubuhanga bwiza cyane bwo gukoresha magnetic:Kugabanya icyerekezo cya kristu bigabanya ihindagurika ry’urumuri rw’impeta yose muri ± 3%, bikuraho ihinduka ry’urusaku rw’ingufu za magnetize n’urusaku rudasanzwe rwo guhindagura.

Uburyo bworoshye bwo guhuza:Gushyiramo amatafari mu byiciro bituma habaho impeta nini zifite ubugari bwa metero imwe, bigatuma habaho imikorere isa cyane n’iy’impeta za monolithic ku giciro gito.

Ubudahangarwa bukomeye bw'imipfundo:Formula nziza y’ubutaka budasanzwe hamwe n’imirongo ya sinter ikozwe neza bigabanya imbaraga z’imbere mu butaka, bitanga imbaraga za mekanike zirenze 20% ugereranyije n’impuzandengo y’inganda.

Uburyo butandukanye bwo gukoresha magnetization:Dushyigikira magnetization y'umurongo ugororotse,magneti z'impeta zifite magneti, magnetization y'imirongo myinshi n'imiterere ya Halbach ku miterere yihariye ya magnetic circuit.

Magneti y'impeta ya Monolithic vs Segmented

Uburyo bubiri busanzwe bwo gukora magneti nini zifite ibyiza n'ibibi bitandukanye mu bijyanye na magneti, ikiguzi no kuramba. Ushobora guhitamo neza ukurikije imiterere y'akazi kawe.

Ibisubizo bya Magnet nini byihariye

Fullzen ikora imiyoboro yuzuye y’umusaruro w’ingufu za NdFeB zifatanye, ikora ibijyanye no guteza imbere ibumba, gushushanya, gukurura no kugenzura imikorere byuzuye. Imiyoboro yose ya tekiniki igenzurwa ku buryo bwigenga kugira ngo ihererekanywa neza kandi igire ireme.

Ishuri rishinzwe gukamura ibintu mu buryo bwo gukanda:Imashini 6 zikoresha ikoranabuhanga, umusaruro wa buri mwaka ni ibice miliyoni 120, ntarengwa OD 150mm

Akazi ko gushushanya hakoreshejwe inshinge:Imashini 8 zo gutera inshinge zijyanye na PA6, PA12, PPS na epoxy binders

Ishuri ryigenga ryo gukora ibumba:Ibikoresho byihariye bifite igihe cyo gukora kirenga amasasu 500.000, iminsi 7-15 yo gutangira gukoresha ibikoresho bishya

Ibikoresho byo gukurura amashanyarazi bifite inkingi nyinshi:Magnetizer 5 zo mu bwoko bwa pulse zishyigikira radial, skew na Halbach magnetization

Laboratwari yuzuye yo gupima:Ibipimo bya Gauss, fluxmeters, BH curve testers, CMM coordinates piming machines, cycling chambers zifite ubushyuhe buri hasi cyane

Ikoranabuhanga ryo gushushanya ibintu bivanze:Shyira imigozi y'icyuma, amaboko y'icyuma n'amaboko yo gukingira mu gice kimwe cy'ingufu za rukuruzi

Porogaramu y'icyitegererezo

Fullzen itanga serivisi zo gupima ingero za rukuruzi nini za neodymium, harimo ingero zisanzwe z'ibicuruzwa n'uburyo bwo gutunganya imiterere yihariye kugira ngo harebwe imikorere ya rukuruzi n'uburyo bwo guteranya mbere yo gukora ibintu byinshi.

Ingero zisanzwe z'ibicuruzwa:Impeta za Φ100–200mm ziteguye gutangwa mu minsi 3–5 y'akazi, amafaranga y'ibikoresho by'icyitegererezo arakurikizwa.

Ingero z'ibishushanyo byihariye:Bitunganywa hakurikijwe ibishushanyo byawe bya tekiniki, bitangwa mu minsi 15-30 hamwe n'amafaranga y'ibikoresho bitewe n'uburemere.

Ingero z'icyitegererezo zagabanyijwemo ibice:Emeza uburinganire bw'imigozi n'imbaraga za mekanike, igihe cyo kuyikoresha ni iminsi 20-35.

Raporo zuzuye z'ibizamini:Amakuru yerekeye igenzura ry’ibipimo, ibyemezo by’ingufu za rukuruzi n’isesengura ry’ibikoresho; raporo z’isuzuma ry’imikurire idasenya ni ngombwa.

Icyitegererezo cya politiki yo gusubizwa amafaranga:Amafaranga yose yo gupima n'ingero z'ibipimo ashobora gusubizwa iyo ibyo watumije byinshi bigeze kuri toni 1 cyangwa birenga.

Igenzura ry'Ubuziranenge n'Impamyabushobozi

Ingufu nini za neodymium ni ingenzi mu bikoresho by'ingenzi mu nganda. Ingufu zihoraho n'ubwizigame bw'imashini bigena mu buryo butaziguye umutekano w'imikorere y'imashini. Fullzen ishyira mu bikorwa igenzura ryuzuye ry'ubuziranenge kuva ku bikoresho by'ubutaka budakunze kuboneka kugeza ku bicuruzwa byarangiye.

Kugenzura ibikoresho fatizo:Ibikoresho fatizo bya rare earth bifite isuku nyinshi, ingano ya ogisijeni n'isuzuma ry'imyanda mbere yo gukora

Igenzura riri mu bikorwa:Gukurikirana umurongo wa sinter mu gihe nyacyo, isuzuma rya rukuruzi ku bice by'igerageza ry'itanura kugira ngo habeho ubwumvikane bw'itsinda

Igenzura ry'ibicuruzwa rirangiye:Igenzura ryuzuye 100% ry'ingano, ubwinshi n'isura; impeta zose nini cyane zinyura mu gupima imitako idasenya

Impamyabushobozi zisanzwe ku isi: ISO9001:2015, IATF16949, RoHS, REACH ikurikije amategeko

Ibipimo by'ubusaza bw'ubwizerwe:Guhindura ubushyuhe, gutera umunyu, gutitira, gusaza kwa magnetization ya magnetic hamwe no gupima imbaraga zo gukurura

Kuki wahitamo Fullzen nk'umutangabuguzi wawe munini wa magnet?

Ifite uburambe bw'imyaka 10 mu bushakashatsi no mu nganda za magnete zifatanye, Fullzen yatanze ibisubizo bihamye bya magnete ku bakiriya barenga 200 ba moteri na sensor ku isi yose, itanga magnete zifatanye zisaga miliyoni 300 muri rusange.

Uruhererekane rw'inganda rwigenga rwose:Uburyo bwo gushushanya ifu, gushushanya ifu, gushushanya no gupima ifu yikorewe ubwawe

Ubufasha bw'umwuga mu by'ubwubatsi:Uburyo bwo kwigana uruziga rwa rukuruzi ku buntu no kunoza inkingi kugira ngo moteri irusheho gukora neza

Iterambere ryihuse ry'ibihumyo:Igihe gito cyo gutanga ingero z'iminsi 7, kirenze 30% ugereranyije n'igihe cy'inganda zisanzwe.

Ibipimo ngenderwaho by'ubuziranenge:CPK ≥1.33, ihindagurika ry'ingufu hagati y'ibicuruzwa bigenzurwa muri ±3% ku bicuruzwa by'ubwoko bw'imodoka

Ubushobozi bwo gukora bushobora guhinduka:Impinduka zoroshye kuva ku matsinda mato y'igerageza kugera ku musaruro mwinshi

Gupfunyika neza mu kurinda amashanyarazi hakoreshejwe magnetique:Amakarito arwanya magnetike n'amasanduku y'ibiti byihariye kugira ngo byuzuze amabwiriza agenga ubwikorezi bw'imizigo mu kirere no mu mazi.

Itsinda ryihariye ry’abatekinisiye nyuma yo kugurisha:Gusubiza ubutumwa kuri imeri n'ubutumwa amasaha 24, ubufasha buboneka ku mishinga minini

Ibibazo Bikunze Kubazwa

Ni ingano ntarengwa ya magneti za monolithic neodymium ring ushobora gukora ni iyihe? Ni gute wakwitwara mu bunini bukabije?

Impeta zacu zikomeye za neodymium zifite uburebure bwa 500mm na 300mm. Ku bijyanye n'ubushyuhe burenze 500mm, dutanga ibisubizo byo gushyiramo amatafari mu byiciro bifite ingano itagira umupaka. Impeta yacu nini cyane yarangiye ifite uburebure bwa metero 2.2, ifite imikorere ya rukuruzi igumana impeta zirenga 95% mu gihe igabanya ikiguzi cyose kigera kuri 50%–70%.

Ni ubuhe buryo bwo kwihanganira ubwinshi bw'amakuru ushobora kwemeza ku makuru manini y'impeta? Wabigerageza ute?

Fullzen igenzura ihindagurika ry'amazi mu buryo buri hagati ya ± 3% kuri rukuruzi imwe nini y'impeta, ikaba irusha cyane impuzandengo y'inganda ± 5%. Buri mpeta irangiye ikorerwa isuzuma rya gauss ry'ingingo nyinshi no kugenzura flux yuzuye. Ku bijyanye n'ubuhanga buhanitse cyane, dushobora gutanga ibishushanyo mbonera byuzuye bya 3D byo gusesengura imiterere y'amazi.

Kuki impeta nini za neodymium zicika byoroshye? Wakwirinda ute ko icyuho cyihishe?

Imizi icikagurika bitewe n’ingufu z’imbere mu gihe cyo gusya no gushyamirana mu gihe cyo gukora imashini za CNC. Ingano nini zitera ibyago byinshi byo gushyamirana. Fullzen ibikemura binyuze mu bipimo bine: gukanda ahantu hamwe, gushyushya no gukonjesha buhoro buhoro kugira ngo bigabanye gushyamirana, ubujyakuzimu buto bwa 0.1mm, no gushakisha 100% bitangiza amashanyarazi kuri magneti zose nini zarangiye.

Ni ubuhe buryo bwo gukoresha magnetization ukoresha kuri magnets nini zizunguruka? Ni inkingi zingahe ushobora gukora?

Dutanga magnetization y'imirongo, magnetization y'impeta za radially magnetized, magnetization y'imirongo myinshi izunguruka (imirongo isanzwe ya 8/12/24/48) na imiterere yihariye ya Halbach array. Ingano y'imirongo nta mupaka ukomeye ifite, igengwa gusa n'ingano ya magnetizer coil n'ingano y'impeta. Ibikoresho byacu bishyigikira inkingi zigera ku 120 ku mpeta za 500mm OD zifite ubwiza bwa pole arc ± 0.5°.

Ni gute wohereza magneti nini zikomeye? Ese gutwara bizagabanya imbaraga za magneti? Ese amafaranga yo gutwara ahenze?

Impeta zikomeye za neodymium zisaba gupakira ibikoresho bya rukuruzi kugira ngo zuzuze amahame mpuzamahanga agenga umutekano w’ubwikorezi (imbaraga rukuruzi zo hanze ziri munsi ya 200G). Uburyo bwo gupakira bwa Fullzen bukoresha urwego rw’imbere rwa foam buffer, urwego rwo hagati rwa rukuruzi rwo hagati rwa icyuma n’inkunga ikomeye y’inyuma y’isanduku y’ibiti, byubahiriza amategeko agenga ubwikorezi bwo mu kirere no mu nyanja. Kohereza ibikoresho bisanzwe ntibikuraho rukuruzi; gukura rukuruzi bibaho gusa hejuru y’ubushyuhe bw’akazi busanzwe cyangwa imbaraga rukuruzi zo hanze zikomeye. Tuzatanga gahunda yo gutwara ibintu ihendutse cyane ishingiye ku buremere n’uburyo wifuza bwo gutanga.

Ese ushobora gutanga ubufasha ku gishushanyo mbonera cy'urukiramende rwa rukuruzi ku buntu? Ni ibihe bipimo ngomba gutanga?

Injeniyeri zacu z’inzobere mu by’ubukorano zitanga ingano y’ubuntu hamwe n’ubufasha bwo kwigana bwa FEA. Nyamuneka musangize amakuru y’ibanze arimo impeta ya OD/ID/uburebure, ubushyuhe bw’ikirere, flux ya magnetic ikenewe cyangwa gauss y’ubuso, ubwoko bwa magnetization, uburyo bwo kuyishyiraho n’uburyo ikoreshwa. Tuzakugira inama yo guhuza amanota ya magnet, gahunda z’imiterere no gutanga ibiciro mu masaha 24.

Ni angahe ingano y'ingufu za rukuruzi nini zikoreshwa mu gutumiza? Ese nshobora gushyiraho amabwiriza mato yo kugerageza?

MOQ ku ngano zisanzwe z'impeta nini ni 1 ikoreshwa mu gupima icyitegererezo; umusaruro mwinshi MOQ ikorwa hagati y'ibice 10-50 hashingiwe ku bunini. Impeta zidasanzwe zikenera ibishushanyo bishya bityo ingano y'igerageza izahindurwa uko bikwiye. Twakira amadosiye mato yo gupima ibicuruzwa kandi dutanga serivisi yo kubika ububiko ku bakiriya b'ingamba z'igihe kirekire.

Ese imbaraga za magneti y'impeta zifatanye zizewe? Ese amatafari azagwa mu gihe azunguruka vuba cyane?

Umutekano wa mekanike ni wo w'ingenzi mu gushushanya impeta zifatanye. Fullzen ikoresha uburinzi bw'ibice byinshi: gutunganya amatafari neza cyane hamwe n'icyuho cyo gufunga ≤0.1mm gifatanye n'ubudodo bukomeye bw'imiterere, amaboko y'icyuma kitagira umugese cyangwa fibre ya karuboni yo gufatanya imirasire, imigozi y'icyuma y'imbere yo gushimangira imiterere, hamwe n'uburinzi bw'icyuma bufatana cyangwa bushobora gufungana nk'umutekano wa kabiri. Impeta zacu zifatanye zatsinze ibizamini by'umuvuduko ukabije kandi bihindagurika munsi ya 15.000 RPM kandi zikora neza muri moteri zihuta cyane.

Ibicuruzwa Bijyanye na Magnet y'Impeta

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Magneti ya Neodymium- Ingano yuzuye ikubiyemo ibyiciro byose, ubwoko bwa magnetization n'ibipimo bisanzwe

Magneti y'impeta ifite amashanyarazi– Ingufu za radial ring magnets zifite inkingi z'imbere n'iz'inyuma za moteri na sensors

Magneti ya Neodymium N52– Ifite urwego rwo hejuru cyane rw’ibicuruzwa bifite ingufu za MGOe 52, ikwiriye cyane ibishushanyo mbonera bito

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Saba igiciro cyawe cy'ubuntu Today

Sangiza ingano ya rukuruzi nini y'impeta, ibisabwa mu gukurura n'ibisobanuro birambuye ku bikoresho. Itsinda ryacu rya tekiniki rya Fullzen rizakoherereza igisubizo cya rukuruzi nini ya neodymium hamwe n'ibiciro byemewe mu masaha 24.