Iimagnethi zeRing zeNdFeB eziBotshiweyo Umfanekiso oPhambili

Iimagnethi zeRing zeNdFeB eziDibeneyo

Inkcazo emfutshane:

Ubuchwepheshe beFullzenekhethekileyo kwimvelisoiimagnethi zendandatho zeNdFeB ezibotshelelwe ngokuchanekileyo okuphezulu, okwaziwa ngokuba yi-bondediimagnethi zeringi ye-neodymium.Siyamkelaumgubo wemagnethi ocima ngokukhawulezaixutywe nei-epoxy okanye i-nylonngenxaukubumba ucinezelo kunye nokufakwa kwenaliti,ukufezekisa iimilo ezintsonkothileyo kunye nokunyamezelana okuqinileyo kakhulu kwe-±0.01mm. I-isotropic ring magnet ixhasa i-multi-pole radial magnetization eyenzelwe wena, esetyenziswa kakhulu kwiiimoto ezincinci ze-BLDC, izinzwa zesikhundla kunyeizixhobo ezichanekileyokunyeI-ISO9001 & IATF16949isiqinisekiso.

Iingenelo eziphambili zeBonded NdFeB Ring Magnets:

✅Ukuchaneka okuphezulu okunobukhulu obuphezulu ukuya kuthi ga kwi-±0.01mm kwindibano encinci

✅Ukutshintshatshintsha kwemitha ye-radial enezibonda ezininzi ukusuka kwiipali ezi-2 ukuya kwezi-120
✅ Imilo entsonkothileyo yodonga oluncinci engathintelwanga ngaphandle komatshini wesibini
✅ Ukuqina okugqwesileyo ukuze kuthintelwe ukuqhekeka phantsi kokujikeleza okukhawulezayo

Iinkcukacha zobugcisa

Ezi zilandelayo ziinkcukacha eziphambili zeFullzen Standard'siimagnethi zeringi ye-neodymium ezidityanisiweyoIimpawu ezikhethekileyo zemagnethi, ubungakanani, okanye iindlela zemagnethi zonke zingenziwa ngokwezifiso.

Zonke iinkcukacha ezidwelisiweyo zixabiso eliqhelekileyo. Ukusebenza kokwenyani kwemagnethi kuyahluka ngokusekelwe kwifomula yepowder yemagnethi, uxinzelelo lokubumba kunye nesixhobo sokufaka imagnethi:

Inkqubo yokubumba:Ibotshelelwe/Ibotshelelwe ngenaliti

Amanqanaba eMagnetic:I-M1-S~M12-S (Uxinzelelo); I-B-1~B-8 (Inaliti)

Ukubuyela kwakhona kweBr:6.0kG – 11.5kG

Ukunyanzela i-Hcb:5.0kOe – 9.5kOe

Imveliso yeMax Energy:1MGOe – 12MGOe

Ububanzi obungaphandle:3–150mm (Uxinzelelo); 2–200mm (Ukufakwa)

Ububanzi bangaphakathi:1.5–120mm

Ubukhulu:0.5–80mm

Ukunyamezelana Okunemilinganiselo:±0.01mm ~ ±0.05mm

Ubushushu bokusebenza obuphezulu:80℃ – 180℃ (Kuxhomekeke kwibanga kunye nokwaleka)

Iintlobo zeMagnetizing:I-radial multi-pole, i-axial multi-pole, i-skewd pole, i-Halbach array

Iipali Ubungakanani:Iipali ezi-2 ukuya kwiipali ezili-120 (Ingenziwa ngokwezifiso)

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

Iprofayile yekhampani

Iithegi zeMveliso

Zithini iiMagnets zeRing zeNdFeB eziBondiweyo?

Iimagnethi zendandatho ze-NdFeB ezidibeneyoziiimagnethi ezisisigxina ze-isotropiciveliswe ngokuxubaumgubo wemagnethi we-NdFeB onyibilikisayokunyeizibopheleli zepolymerkuquka i-epoxy kunye ne-PA nylon. Ezimbini ezivuthiweyoimigca yokwenzaziyafumaneka kwiimfuno ezahlukeneyo zesicelo:ucinezelo oludibeneyongenxauxinano oluphezulu lwemagnethikunye ne-injection ebotshelelweizakhiwo ezibhityileyo ezintsonkothileyo kakhulu.

Ngokungafaniyoamakhonkco emagnethi acwebezelayo, yonke iringi ingatsalwa ngemagnethiamasimi aneepali ezininzi ezilinganayo in Inkqubo enye yokutshaja i-pulse. I-magnetic efanayo imo yamazaiqinisekisa ukuphuma kwe-torque ezinzileyo kunye ne-torque ephantsi yokujikelezaiindibano zeemoto ezincinci.

Sithengisa zonke iintlobo zeemagnethi ze-neodymium, iimilo ezenziwe ngokwezifiso, ubungakanani, kunye neengubo.

Ukuthunyelwa Okukhawulezayo Kwehlabathi:Dibana nokupakisha okuqhelekileyo okukhuselekileyo emoyeni naselwandle, Ngaphezulu kweminyaka eli-10 yamava okuthumela ngaphandle

Yenzelwe wena iyafumaneka:Nceda unikeze umzobo woyilo lwakho olukhethekileyo

Ixabiso elifikelelekayo:Ukukhetha imveliso efanelekileyo kuthetha ukonga imali ngempumelelo.

Iimagnethi ze-NdFeB eziDibeneyo kunye ne-Sintered

Abasebenzisi rhoqothelekisa iimagnethi zeringi ye-neodymium ezibotshelelweyokwayeiimagnethi zendandatho ze-neodymium ezisinkingexeshaukukhethwa kwecandeloItheyibhile engasezantsi iyacacisaumahluko ophambiliukuxhasa eyakhoukwenza isigqibo.

Amandla okuvelisa iMagnet eBonded Fullzen

I-Fullzen isebenzisa imixokelelwane yemveliso epheleleyo yangaphakathi yeemagnethi zendandatho ze-NdFeB ezibotshelelweyo, ezigubungela uphuhliso lwesikhunta, ukubumba, ukwenziwa kwemagnethi kunye nokuhlolwa kokusebenza ngokupheleleyo. Zonke iikhonkco zobugcisa zilawulwa ngokuzimeleyo ukuzinzisa ukuhanjiswa kunye nomgangatho.

Iworkshop yokubumba ucinezelo:Iimashini ezi-6 ezizenzekelayo, imveliso yonyaka iziqwenga ezili-120 lezigidi, i-OD ephezulu 150mm

Iworkshop yokubumba ngenaliti:Oomatshini bokufaka inaliti abasi-8 abahambelana ne-PA6, PA12, PPS kunye nezihlanganisi ze-epoxy

Iworkshop yokubumba ezimeleyo:Iimolds ezenziwe ngokwezifiso ezinobomi benkonzo obungaphezulu kwama-500,000 shots, ixesha lokukhokela leentsuku ezisi-7–15 zeemolds ezintsha

Izixhobo zemagnetization ezineepali ezininzi:Iimagnetizer ezi-5 zepulse ezixhasa i-radial, skewed kunye ne-Halbach magnetization

Ilebhu yovavanyo epheleleyo:Iimitha zeGauss, ii-fluxmeters, abavavanyi beejika zeBH, oomatshini bokulinganisa be-CMM, amagumbi okuqhuba ibhayisekile anobushushu obuphantsi

Itekhnoloji yokubumba edityanisiweyo:Hlanganisa imingxunya yesinyithi, imingxunya yesinyithi kunye nemingxunya yokukhusela ibe yinxalenye enye yemagnethi

Iinkcukacha zobugcisa

Zonke iinkcukacha ezidwelisiweyo zixabiso eliqhelekileyo. Ukusebenza kokwenyani kwemagnethi kuyahluka ngokusekwe kwifomula yepowder yemagnethi, uxinzelelo lokubumba kunye nesixhobo sokufaka imagnethi.

Izisombululo zeMagnet zeNdFeB eziDityanisiweyo ngokwezifiso

Iprojekthi nganye yemoto kunye nesensor ineemfuno ezizodwa kwi-magnetic flux, ukusasazwa kweepali kunye nolwakhiwo lokufakelwa.I-Fullzeninika inkonzo eyenzelwe wena kwindawo enye ukusuka kwi-magnetic circuit simulation ukuya kwi-mass shipping.

Ukulungiswa kokusebenza kwemagnethi:Lungisa umgangatho wepowder kunye nobukhulu beringi ukuze uphucule i-air gap torque kunye nokusetyenziswa kwamandla

Uyilo lwepali olucwangcisiweyo:Iipali ezizimeleyo ezi-2–120, ii-arcs zepali ezingalinganiyo kunye ne-sine-wave magnetization yokusebenza kakuhle kwe-motor

Ukwenziwa ngokwezifiso kwesakhiwo:Iindandatho ezineebhosi, iindawo zokubeka izinto, iindawo ezinezitebhisi kunye nezinto zokufaka zesinyithi ezifakwe ngaphakathi

Ukubunjwa okuhlanganisiweyo kokufaka:Iishafti zesinyithi ezibunjiweyo kwangaphambili ukuze kuncitshiswe amanyathelo okuhlanganisa kunye neendleko zomsebenzi

Uphuhliso lwezixhobo zemagnetization:Izixhobo zokutshaja ngokwezifiso ukuqinisekisa imo ye-magnetic ehambelanayo

Ukulinganisa ngemagnethi simahla:Lungiselela uyilo lweepali ukuze wehlise i-torque yokujikeleza kwaye wonyuse ukusebenza kakuhle kwemotocy

Inkqubo yeSampuli

Sinikezela ngenkonzo yokuqinisekisa isampuli yeemagnethi zendandatho ze-NdFeB ezibotshelelweyo ukuze kupheliswe iingozi zophuhliso ngaphambi kokuba kuvulwe ngokusesikweni isikhunta.

Iisampulu zesitokhwe esiqhelekileyo:Ngaphezulu kwe-100 yeesayizi eziqhelekileyo ezikhoyo esitokhweni, zithunyelwa ngaphakathi kweentsuku ezi-1-3 zokusebenza kunye neefizi zesampuli eziqhelekileyo

Iisampuli ezenziwe ngokwezifiso:Iintsuku ezili-15–25 zokukhokela iimolds ezintsha, izixhobo kunye neentlawulo zesampulu ziyasebenza ngokusekelwe kubunzima

Iiprototypes zeplastiki eziprintiweyo ze-3D:Ukuqinisekiswa kobukhulu obukhawulezayo ngaphandle kokusebenza kwemagnethi kuvavanyo lokuhlangana kwangethuba

Iingxelo zovavanyo ziqhotyoshelwe apha:Ukuhlolwa kobukhulu, uvavanyo lokuhamba komoya, iitshathi zejika le-BH, imizobo yokusasazwa kweepali ozikhethelayo

Umgaqo-nkqubo wokubuyisela isaphulelo kwizixhobo:Imbuyiselo epheleleyo yemirhumo yokubumba xa ubungakanani bomyalelo wonyaka bufikelela kwiziqwenga ezingama-500,000

Uqinisekiso loMgangatho kunye neziqinisekiso

Ukuhambelana kwemagnethi kunye nokuchaneka kobukhulu kumisela ngokuthe ngqo uzinzo lwemveliso yesiphelo. I-Fullzen isebenzisa ulawulo oluqinileyo lomgangatho olupheleleyo kuzo zonke ii-oda zemagnethi zeringi ezibotshelelweyo.

Ukuhlolwa kwezinto eziluhlaza:Ijika le-BH, ubungakanani bamasuntswana kunye novavanyo lomxholo weoksijini kwibhetshi nganye yomgubo wemagnethi

Ukubeka iliso kwinkqubo:Ukurekhoda ngexesha langempela kobushushu bokubumba, uxinzelelo kunye nexesha lokubamba; ubungakanani beyure kunye nesampulu yokujikeleza

Ukulinganiswa kokwenziwa kwemagnethi:Ukugcinwa rhoqo kwe-magnetizer voltage kunye ne-capacitance; ukujonga indawo ye-batch pole waveform

Iziqinisekiso ezigunyazisiweyo:I-ISO9001:2015, IATF16949, RoHS, REACH, ukuthobela imithetho ngaphandle kwe-halogen

Uvavanyo lokwaluphala oluthembekileyo:Ukujikeleza kobushushu, i-salt spray, i-vibration shock, uvavanyo lobomi bokudeda umbane olungenakuguqulwa

Kutheni Ukhetha iFullzen njengoMboneleli wakho weMagnet eBonded?

Ngamava agxile kwiminyaka eli-10 kwi-R&D yemagnethi ebotshelelweyo kunye nokuvelisa, iFullzen ibonelele ngezisombululo ze-magnethi ezizinzileyo kubathengi abangaphezu kwama-200 beemoto kunye neesensor kwihlabathi liphela, inikezela ngemagnethi ezibotshelelweyo ezingaphezu kwezigidi ezingama-300 zizonke.

Ikhonkco lemizi-mveliso elizimeleyo elipheleleyo:Ifomula yomgubo ozivelelayo, uyilo lwesikhunta, iinkqubo zokubumba kunye novavanyo

Inkxaso yobunjineli bobuchwephesha:Ukulinganisa isekethe yemagnethi yasimahla kunye nokwenza ngcono ipali yokuphucula ukusebenza kwemoto

Uphuhliso olukhawulezileyo lwesikhunta:Ixesha elifutshane leesampuli kwiintsuku ezisi-7, ngokukhawuleza ngama-30% kunomjikelo oqhelekileyo weshishini

Umgangatho osemgangathweni ongqongqo:I-CPK ≥1.33, ukuphambuka kwe-flux phakathi kwe-batch kulawulwa ngaphakathi kwe-±3% kwiimveliso ze-automotive-grade

Umthamo wemveliso oguquguqukayo:Utshintsho oluthambileyo ukusuka kwiibhetshi ezincinci zovavanyo ukuya kwimveliso yomthamo omkhulu

Iqela lobunjineli elizinikeleyo emva kokuthengisa:Inkxaso yobuchwephesha ekhawulezileyo yokusombulula iingxaki zemveliso kunye nokuhlanganiswa

FAQ

Ungazikhetha njani iimagnethi ezibotshelelweyo okanye ezifakwe inaliti?

Iimagnethi ezibotshelelweyo ezixineneyo ziqulathe i-97% yepowder yemagnethi enokuphindaphindeka okuphezulu kunye noxinano, efanelekileyo kwiizicelo ezifuna amandla anamandla emagnethi, ngelixa ukuguquguquka kwesimo kulinganiselwe. Iimagnethi ezibotshelelweyo ezifakwe kwi-injection zibamba i-80–90% yepowder yemagnethi enokutsala kancinci, kodwa zixhasa iimilo ezintsonkothileyo kakhulu kwaye zifake i-molding ngempumelelo ephezulu yemveliso. Iinjineli zethu ziya kucebisa inkqubo efanelekileyo ngokwemveliso yakho yamandla kunye noyilo lwesakhiwo.

Ingakanani inani eliphezulu leepali zeemagnethi zendandatho zeNdFeB ezibotshelelweyo?

Akukho mda uqinileyo wethiyori. Iipali eziphezulu zokwenyani zixhomekeke kububanzi bangaphandle kunye nomthamo wemagnetizer. I-OD enkulu ivumela iipali ezingaphezulu; iiringi ezincinci ezingaphantsi kwe-10mm OD zinokufikelela kwiipali ezingama-24–32 kuphela ngenxa yepitch encinci yepali. Sineeringi ezenziweyo eziqala kwiipali ezi-2 ukuya kwiipali ezili-120. Iqela lethu liza kuphucula ubungakanani beepali obuhambelana nesantya semoto yakho kunye nokuchaneka kolawulo.

Ingakanani imagnethi ebotshelelweyo ebuthathaka xa ithelekiswa neNdFeB exutyiweyo? Ngaba iya kuyichaphazela indlela esebenza ngayo imotor?

Iimagnethi ezibotshelelweyo zinemveliso yamandla aphezulu ye-1–12 MGOe xa kuthelekiswa ne-12–55 MGOe kwii-counterparts ezi-sintered. Nokuba zinemagnetism engaphantsi, iirings ezibotshelelweyo ze-radial ezineepali ezininzi zinokufikelela kwi-torque elinganayo ngoyilo lwesekethe yemagnethi olulungisiweyo kunye nomsantsa womoya omxinwa. Kwiimoto ze-miniature stepper kunye ne-BLDC, iirings ezibotshelelweyo zibonelela ngokusebenza okulinganiselayo ngexabiso eliphantsi kakhulu. Sibonelela ngokulinganisa ukuthelekisa kwemagnethi simahla kuzo zombini izisombululo.

Zingakanani iindleko kunye nexesha elifunekayo lokuphuhlisa imagnethi entsha yendandatho ebotshelelweyo?

Iimold ezilula zesangqa zibiza i-USD 280–700 kunye nexesha lokuqalisa leentsuku ezisi-7–10. Izakhiwo ezintsonkothileyo ezinee-insert ezifakwe ngaphakathi zibiza i-USD 700–2800 kunye nomjikelo wophuhliso weentsuku ezili-15–25. Iintlawulo zesampulu zisebenza ngokwahlukeneyo ngokusekwe kubungakanani kunye nobungakanani. Sinikezela ngesaphulelo esipheleleyo seendleko zemold xa abathengi befikelela kwinani elivunyelweneyo le-odolo yonyaka ukuze banciphise utyalo-mali oluqalayo.

Ngaba iimagnethi zendandatho ze-NdFeB ezibotshelelweyo zingafumana unyango lokulwa nokugqwala kwiindawo ezifumileyo?

Ewe. Izibopheleli zepolymer ezisisiseko zibonelela ngokumelana nokugqwala okusisiseko, kodwa ukubekwa ngaphezulu komphezulu kuyacetyiswa ukuze kuchaphazeleke ixesha elide kumswakama okanye kwigesi yeekhemikhali. Iindlela ezikhoyo ziquka ukubekwa kwe-epoxy (ukumelana nokutshizwa kwetyuwa iiyure ezingama-48–500), ukubekwa kwe-electrophoretic, ukubekwa kwe-Parylene conformal kunye nokubumba okupheleleyo kwe-nylon. Sicebisa ukubekwa kwe-epoxy + composite metal kwiimeko zokusebenza ezingaphantsi kwamanzi okanye ezingcolisayo.

Ingaba ingakanani iqondo lobushushu lokusebenza kweemagnethi zeringi ezibotshelelweyo? Ngaba iqondo lobushushu eliphezulu liza kubangela ukususwa kwemagnetization?

Ubushushu obuphezulu bokusebenza buqala kwi-80℃ ukuya kwi-180℃ ngokusekwe kudidi lwe-magnetic powder. Amanqanaba aqhelekileyo e-M-series axhasa i-80–120℃, ngelixa amanqanaba amelana nobushushu obuphezulu enyamezela ukuya kuthi ga kwi-180℃. Ukususwa kombane okusisigxina kuya kwenzeka xa kudlule ubushushu obulinganisiweyo. Iinjineli zethu zikhetha amanqanaba e-powder ahambelanayo kwaye ziqinisekisa uzinzo lobushushu ngokusekwe kubushushu bakho bokwenyani kunye noyilo lwesekethe ye-magnetic.

Yintoni i-MOQ yeemagnethi zeringi ezibotshelelweyo ezenziwe ngokwezifiso? Ngaba ndingayi-odola amashumi eenxalenye ukuze ndivavanywe elebhu?

Iiringi ezibotshelelweyo zesitokhwe eziqhelekileyo zamkela i-MOQ ephantsi eqala kwiziqwenga ezili-100. Izinto ezintsha ezenziwe ngokwezifiso zifuna ubungakanani bonyaka beodolo yobunzima obuphakathi kweziqwenga ezi-5,000–10,000. Ukuqinisekiswa kwe-R&D, sixhasa iibhetshi ezincinci zovavanyo lweesampulu ezingama-20–50 ngexabiso eliphezulu leyunithi. Iiprototypes zeplastiki eziprintiweyo ze-3D ziyafumaneka ngexabiso eliphantsi lokuqinisekisa ubungakanani bokuhlanganiswa ngaphandle komsebenzi wemagnethi.

Ungawujonga njani ukuhambelana kwemagnethi yeemagnethi zeringi ezibotshelelweyo? Zeziphi izalathisi zomgangatho ophambili ozisebenzisayo?

Ukuhambelana kwemagnethi kulinganiswa ngokuphambuka kwe-flux kunye ne-magnetic moment. Umgangatho oqhelekileyo weshishini uvumela ukuphambuka kwe-±5% ye-flux, ngelixa ulawulo lwangaphakathi lwe-Fullzen luyithintela ngaphakathi kwe-±3%, luqiniswe ukuya kwi-±2% kwi-elektroniki yeemoto. Ezinye izalathisi eziphambili ziquka ukunyamezelana kobukhulu, ukuqina, ukuma nkqo, izinga lokukhubazeka komphezulu, amandla oomatshini kunye nokuzinza kobushushu. I-Fullzen ikhupha iingxelo zovavanyo olupheleleyo ezinokulandeleka kubandakanya idatha yobukhulu, ukuphambuka kunye novavanyo lokubonakala kwempahla nganye ethunyelwayo.

Iimveliso zeMagnet eziNxulumeneyo

Hlola uluhlu lwethu olupheleleyo lweemagnethi zeringi ye-neodymium ukuze ufumane izisombululo zemagnethi ezifanayo nezixhobo zakho.

Iimagnethi zeRingi yeNeodymium– Isikhokelo sokukhetha i-neodymium ring magnet esipheleleyo esigubungela onke amanqanaba, ubungakanani kunye neentlobo zemagnetization

Iimagnethi zeRing eziMagnetised Radially– Iimagnethi zesangqa se-radial ezineepali zangaphakathi nezangaphandle zeemoto kunye neesensors

Iimagnethi zeRing zeN52 Neodymium– Imveliso yamandla ye-MGOe eyi-52 ephezulu kakhulu, ilungele uyilo oluncinci

Iimagnethi zeRingi ezifakwe kwiCountersunk– Iimagnethi zeringi ezinemingxuma engaphantsi komhlaba yokufakela izikrufu ezigungxulwayo, zilungele izixhobo kunye nokuhlanganiswa kwemoto

Cela Ixabiso Lakho Lasimahla Toda

Yabelana ngokusebenza kwakho okufunekayo kwemagnethi, ubungakanani beringi kunye neemeko zesicelo, kwaye iqela lethu lobuchwephesha leFullzen liza kukuthumelela izisombululo zemagnethi zeringi zeNdFeB ezibotshelelweyo kunye nesicatshulwa sokhuphiswano kwiiyure ezingama-24.