Iimagnethi zeRing ze-NdFeB ezinkulu zeFullzenzenziwe kusetyenziswainkqubo yokucoca ngekristali,kunyeububanzi obuphezulu bangaphandle obufikelela kwi-500mm kunye nokuphambuka kokulingana kokusebenza kwemagnethi ≤ ±3%,ukuhlangabezana neemfuno zokusebenza okuphezulu kwezicelo zoshishino ezifanaiimoto ezinkulu, ukuveliswa kwamandla omoya,kwayeizixhobo zokwahlula ngemagnethi.
Iimagnethi ezinkulu zeringi ye-neodymiumzixhase zombiniukucocwa okuhlanganisiweyokwayeindibano ehlukaniswe ngamacandeloiindlela zenkqubo, ezivumela abathengi ukuba bakhethe isisombululo esifanelekileyo solwakhiwo ngokusekelwe kwiimeko ezithile zesicelo. Yenziwe kwiI-ISO9001/IATF16949 indawo eqinisekisiweyo, ubunzima beqhekeza elinye bunokufikelela ngaphezulu kwe-50kg.
Umngeni wokuvelisa iimagnethi ezinkulu ze-NdFeB ring useulawulo loxinzelelokwayeukusebenza okufanayo ngemagnethingexesha lokusila okukhulu. I-Fullzen idlule kwimida yobukhulu besiqhelo ngeenkqubo zayo ezizimeleyo, ibonelelaizisombululo zomthombo wemagnethi ezinokuthenjwakubavelisi bezixhobo ezinkulu.
Iimagnethi ezinkulu zeringi ye-neodymium zihlala zibhekisa kwiimagnethi ezisisigxina ze-annular ezineedayamitha zangaphandle ezingaphezu kwe-100mm. Ubunzima bokuvelisa bukhula ngokukhawuleza ngokobukhulu obukhulayo, ngoko ke ukufana kwemagnethi, ubunzima boomatshini kunye nokuchaneka kobukhulu kusebenza njengezalathisi eziphambili zokugweba amandla obuchwephesha omthengisi wemagnethi.
Inkcazelo yoshishino:Iiringi ezine-OD ≥100mm okanye ubunzima obunye ≥1kg zihlelwa njengeeringi ezinkulu ze-neodymium.
Iingxaki eziphambili zemveliso:Izikhewu ezinkulu kakhulu ziyaqhekeka, zijijeke okanye zihlulwe lula xa kutshiswa, nto leyo enciphisa kakhulu isivuno semveliso egqityiweyo.
Iindlela zobugcisa zoshishino:Iiringi zeMonolithic zijolise kwiidayamitha ezinkulu kunye nokuphinda zisebenze kwakhona okuphezulu; iiringi ezidityanisiweyo ezihlukaniswe ngokwezigaba zigxila ekunciphiseni iindleko kunye nokwenza ngcono ukusebenza kakuhle kwemagnethi.
Ukuthunyelwa Okukhawulezayo Kwehlabathi:Dibana nokupakisha okuqhelekileyo okukhuselekileyo emoyeni naselwandle, Ngaphezulu kweminyaka eli-10 yamava okuthumela ngaphandle
Yenzelwe wena iyafumaneka:Nceda unikeze umzobo woyilo lwakho olukhethekileyo
Ixabiso elifikelelekayo:Ukukhetha imveliso efanelekileyo kuthetha ukonga imali ngempumelelo.
I-Fullzen isebenzisa ii-press ezinkulu ezintathu ze-isostatic kunye nee-furnace ze-vacuum sinter ezi-6, ezihambelana nomgca wemveliso yoomatshini bokuchwetheza ngokuchanekileyo kwiimagnethi ezinkulu zeringi. Siphatha imveliso epheleleyo yangaphakathi ukusuka kuyilo lwe-mold, ukwakheka okungenanto kunye nokucwetheza ngokuchanekileyo ukuya kumatshini woomatshini bokuchwetheza ngokuchanekileyo.
Umthamo wokwenza:Iiseti ezi-3 zee-press ze-isostatic ze-500-ton, ubukhulu obuphezulu bokwakha yi-600mm, ubunzima obunye bokucinezela ukuya kuthi ga kwi-80kg
Iworkshop yeSinter:Iifurnithi ze-vacuum ezi-6 ezinobukhulu obuyi-Φ600×800mm zokuvelisa ubunzima obuzinzileyo, umthamo wenyanga ongama-50 eetoni zeemagnethi ezinkulu
Umatshini wokulungisa ngokuchanekileyo:Iigrinder zangaphakathi nezangaphandle ezingaphezu kwama-20, ii-lathe ze-CNC kunye noomatshini abasikiweyo ngocingo abanobuchane bokuchwetheza obuyi-±0.02mm
Izixhobo zemagnetization:Iimagnetizer zePulse ezinamandla aphezulu angama-50000J ukuze zizalise ngokupheleleyo zonke iintlobo zeemagnethi ezinkulu zeringi
Ilebhu epheleleyo yovavanyo:Iimitha ze-gauss ezichanekileyo kakhulu, abavavanyi be-flux, izikena ze-magnetic field ze-3D kunye nezixhobo zokuhlola ii-crack ezingatshabalalisiyo
Itekhnoloji yokudibanisa:Ukudibanisa iithayile ngokuchanekileyo kakhulu kunye nomsantsa womoya olawulwa ngaphantsi kwe-0.1mm, phantse ufane nokusebenza kwemagnethi ye-monolithic
Apha ngezantsi kukho uluhlu lwethu lobukhulu obuqhelekileyo lweemagnethi ezinkulu zeringi ye-neodymium. Iimfuno ezinkulu kakhulu okanye ezizodwa zokusebenza zinokwenziwa ngokwezifiso ngokupheleleyo neqela lethu lobugcisa.
Ubungakanani obukhulu bokwakha:Ukucinezela okuxutyiweyo kwe-isostatic kunye nokusinta okushushu okuphezulu kuvelisa amaringi e-monolithic ukuya kuthi ga kwi-500mm OD, adlula kakhulu umda oqhelekileyo weshishini we-200mm.
Ukufana okugqwesileyo kwemagnethi:Ukujiya kwekristale kuthintela ukuphambuka kwe-whole-ring flux ngaphakathi kwe-±3%, kususa i-partial demagnetization kunye nengxolo engaqhelekanga yokungcangcazela.
Isisombululo sokuhlanganisa esiguquguqukayo:Ukudibanisa iithayile ezihlukaniswe ngamasebe kudala iiringi ezinkulu ezinobubanzi obungaphezu kwemitha e-1, nto leyo enika ukusebenza okufana kakhulu neeringi ze-monolithic ngexabiso eliphantsi.
Ukumelana nokuqhekeka okuphezulu:Ifomula ye-rare earth elungiselelwe kakuhle kunye nee-sinter curves ezicwangcisiweyo zinciphisa uxinzelelo lwangaphakathi, zinika amandla oomatshini aphezulu ngama-20% kunomndilili weshishini.
Iindlela ezahlukeneyo zemagnetization:Sixhasa i-axial magnetization,iimagnethi zendandatho ezinomtsalane ogqithisileyo, i-multi-pole magnetization kunye noyilo lwe-Halbach array kwiindlela ezikhethekileyo zoyilo lwesekethe yemagnethi.
Iindlela ezimbini eziphambili zokwenza iimagnethi ezinkulu zinezibonelelo kunye neengxaki ezahlukeneyo kwimagnetism, iindleko kunye nokuqina. Ungakhetha ngokupheleleyo ngokusekelwe kwiimeko zakho zokusebenza.

I-Fullzen isebenzisa imixokelelwane yemveliso epheleleyo yangaphakathi yeemagnethi zendandatho ze-NdFeB ezibotshelelweyo, ezigubungela uphuhliso lwesikhunta, ukubumba, ukwenziwa kwemagnethi kunye nokuhlolwa kokusebenza ngokupheleleyo. Zonke iikhonkco zobugcisa zilawulwa ngokuzimeleyo ukuzinzisa ukuhanjiswa kunye nomgangatho.
Iworkshop yokubumba ucinezelo:Iimashini ezi-6 ezizenzekelayo, imveliso yonyaka iziqwenga ezili-120 lezigidi, i-OD ephezulu 150mm
Iworkshop yokubumba ngenaliti:Oomatshini bokufaka inaliti abasi-8 abahambelana ne-PA6, PA12, PPS kunye nezihlanganisi ze-epoxy
Iworkshop yokubumba ezimeleyo:Iimolds ezenziwe ngokwezifiso ezinobomi benkonzo obungaphezulu kwama-500,000 shots, ixesha lokukhokela leentsuku ezisi-7–15 zeemolds ezintsha
Izixhobo zemagnetization ezineepali ezininzi:Iimagnetizer ezi-5 zepulse ezixhasa i-radial, skewed kunye ne-Halbach magnetization
Ilebhu yovavanyo epheleleyo:Iimitha zeGauss, ii-fluxmeters, abavavanyi beejika zeBH, oomatshini bokulinganisa be-CMM, amagumbi okuqhuba ibhayisekile anobushushu obuphantsi
Itekhnoloji yokubumba edityanisiweyo:Hlanganisa imingxunya yesinyithi, imingxunya yesinyithi kunye nemingxunya yokukhusela ibe yinxalenye enye yemagnethi
I-Fullzen inikezela ngeenkonzo zokuvavanya iisampulu zeemagnethi ezinkulu zeringi ye-neodymium, kubandakanya iisampulu zesitokhwe esiqhelekileyo kunye nokucutshungulwa kweprototype eyenzelwe wena ukuqinisekisa ukusebenza kwemagnethi kunye nokuhambelana kwendibano ngaphambi kokuveliswa ngobuninzi.
Iisampulu zesitokhwe esiqhelekileyo:Iiringi ze-Φ100–200mm ezilungele ukuhanjiswa zingadlulanga iintsuku ezi-3–5 zokusebenza, kukho imirhumo yesampulu yezinto ezisetyenzisiweyo.
Iisampulu zomzobo ezenziwe ngokwezifiso:Icutshungulwa ngokwemizobo yakho yobugcisa, iziswa kwiintsuku ezili-15 ukuya kwezingama-30 ngeendleko zezixhobo ezisekelwe kubunzima.
Iisampulu zeprototype ezihlulwe ngokwezigaba:Qinisekisa ukufana kwe-splicing kunye namandla oomatshini, ixesha lokuqalisa liziintsuku ezingama-20-35.
Iingxelo zovavanyo ezipheleleyo:Idatha yokuhlolwa kobukhulu, izatifikethi ze-magnetic flux kunye nohlalutyo lwezinto; iingxelo zovavanyo lokuqhekeka ezingatshabalalisiyo azinyanzelekanga.
Umgaqo-nkqubo wokubuyiselwa kwemali oyisampuli:Isampuli epheleleyo kunye neentlawulo zovavanyo ziyabuyiselwa xa iodolo yakho enkulu ifikelela kwitoni enye nangaphezulu.
Iimagnethi ezinkulu zeringi ye-neodymium zizinto eziphambili kwizixhobo ezibalulekileyo zoshishino. Imagnethi ehambelanayo kunye nokuthembeka koomatshini kuqinisekisa ngokuthe ngqo ukhuseleko lokusebenza komatshini. I-Fullzen isebenzisa ulawulo lomgangatho olupheleleyo ukusuka kwizixhobo zomhlaba ezingaqhelekanga ukuya kwiimveliso ezigqityiweyo.
Ulawulo lwezinto eziluhlaza:Izinto eziluhlaza ezinqabileyo ezicocekileyo kakhulu ezinokwakheka kwebhetshi, umxholo weoksijini kunye novavanyo lokungcola ngaphambi kokuveliswa
Ukubeka iliso kwinkqubo:Ukulandelela ijika le-sinter yexesha langempela, uvavanyo lwemagnethi kwiziqwenga zovavanyo lwesithando ukuqinisekisa ukuhambelana kwebhetshi
Ukuhlolwa kwemveliso egqityiweyo:Uhlolo olupheleleyo lwe-100% lobungakanani, ukujika kunye nenkangeleko; zonke iindandatho ezinkulu zidlula ukuskena iintanda ezingatshabalalisiyo
Iziqinisekiso ezisemgangathweni zehlabathi: ISO9001:2015, IATF16949, RoHS, REACH compliant
Uvavanyo lokwaluphala oluthembekileyo:Ukujikeleza kobushushu, i-salt spray, i-vibration shock, i-magnetic demagnetization aging kunye novavanyo lwamandla okuxinana
Ngamava agxile kwiminyaka eli-10 kwi-R&D yemagnethi ebotshelelweyo kunye nokuvelisa, iFullzen ibonelele ngezisombululo ze-magnethi ezizinzileyo kubathengi abangaphezu kwama-200 beemoto kunye neesensor kwihlabathi liphela, inikezela ngemagnethi ezibotshelelweyo ezingaphezu kwezigidi ezingama-300 zizonke.
Ikhonkco lemizi-mveliso elizimeleyo elipheleleyo:Ifomula yomgubo ozivelelayo, uyilo lwesikhunta, iinkqubo zokubumba kunye novavanyo
Inkxaso yobunjineli bobuchwephesha:Ukulinganisa isekethe yemagnethi yasimahla kunye nokwenza ngcono ipali yokuphucula ukusebenza kwemoto
Uphuhliso olukhawulezileyo lwesikhunta:Ixesha elifutshane leesampuli kwiintsuku ezisi-7, ngokukhawuleza ngama-30% kunomjikelo oqhelekileyo weshishini
Umgangatho osemgangathweni ongqongqo:I-CPK ≥1.33, ukuphambuka kwe-flux phakathi kwe-batch kulawulwa ngaphakathi kwe-±3% kwiimveliso ze-automotive-grade
Umthamo wemveliso oguquguqukayo:Utshintsho oluthambileyo ukusuka kwiibhetshi ezincinci zovavanyo ukuya kwimveliso yomthamo omkhulu
Ukupakisha okukhuselekileyo kokukhusela ngemagnethi:Iibhokisi ezichasene nemagnethi ezenziwe ngokwezifiso kunye neebhokisi zokhuni ukuhlangabezana nemigangatho yothutho lomoya nolwandle
Iqela lobuchwephesha elizinikeleyo emva kokuthengisa:Impendulo ye-imeyile kunye nemiyalezo efumaneka iiyure ezingama-24, inkxaso efumaneka kwindawo yokusebenza kwiiprojekthi ezinkulu
Iiringi zethu ze-neodymium eziqinileyo ezisinki zifikelela kwi-500mm OD kunye nobude obuyi-300mm. Kwiizicelo ezifuna ububanzi obungaphezulu kwe-500mm, sinikezela ngezisombululo ze-splicing zethayile ezihlukaniswe ngobuninzi obungenamkhawulo. Iringi yethu enkulu egqityiweyo ehlanganisiweyo efikelelweyo ukuza kuthi ga ngoku ifikelela kwi-2.2 yeemitha ze-OD, kunye nokusebenza kwemagnethi okugcina ngaphezulu kwe-95% yeeringi ze-monolithic ngelixa kunciphisa iindleko zizonke ukuya kwi-50%–70%.
I-Fullzen ilawula ukuphambuka kwe-flux ngaphakathi kwe-±3% kwimagnethi enye enkulu yeringi, ingcono kakhulu kunomndilili weshishini ±5%. Iringi nganye egqityiweyo ivavanywa nge-gauss yamanqaku amaninzi kunye nokuhlolwa kwe-flux epheleleyo. Kwiimfuno zokuchaneka okuphezulu kakhulu, singabonelela ngemizobo epheleleyo ye-3D magnetic field distribution yohlalutyo lwentsimi oluqondakalayo.
Iingcambu eziqhekekayo ngenxa yoxinzelelo lwangaphakathi oluqokelelweyo ngexesha lokusila kunye noxinzelelo loomatshini ngexesha lokusila kwe-CNC. Ubukhulu obukhulu budala umngcipheko ophezulu woxinzelelo. I-Fullzen isombulula oku ngeendlela ezine: ukucinezela okulinganayo kwe-isostatic, ukufudumeza kwe-sinter kunye nee-cooling curves ezicothayo ukunciphisa uxinzelelo, ubunzulu bokugaywa okukodwa obulinganiselweyo obuyi-0.1mm, kunye ne-100% yokuskena ii-crack ezingonakalisiyo kuzo zonke iimagnethi ezigqityiweyo ezinkulu.
Sinikezela ngemagnetization ye-axial, iimagnethi zeringi ezisebenzisa i-radially magnetized, imagnetization ejikeleza iipali ezininzi (iipali eziqhelekileyo ze-8/12/24/48) kunye noyilo olukhethekileyo lwe-Halbach array. Ubungakanani bepali abunamda ophezulu oqinileyo, bunqunyelwe kuphela bubungakanani bekhoyili yemagnetizer kunye nobukhulu beringi. Izixhobo zethu zixhasa ukuya kuthi ga kwiipali ezili-120 zeeringi ze-OD ezingama-500mm ezine-pole arc accuracy ±0.5°.
Iiringi ze-neodymium ezinamandla zifuna ukupakishwa kwe-magnetic shielding ukuze kuhlangatyezwane nemigangatho yokhuseleko lothutho lwamazwe ngamazwe (intsimi ye-magnetic yangaphandle engaphantsi kwe-200Gs). Isisombululo sokupakisha se-Fullzen sisebenzisa umaleko wangaphakathi we-foam buffer, umaleko ophakathi we-iron sheet magnetic shielding kunye nokuqina kwangaphandle kwekreyithi yokhuni eqinileyo, okuhambelana nemithetho yokuthunyelwa komoya nolwandle. Ukuthunyelwa okuqhelekileyo akususi imagnethi kwiimagnethi; i-demagnetization yenzeka kuphela ngaphezu kobushushu bokusebenza obulinganisiweyo okanye amasimi e-magnetic angaphandle aqinileyo. Siza kubonelela ngesicwangciso sezothutho esingabizi kakhulu ngokusekelwe kubunzima kunye nendlela oyikhethileyo yokuhambisa.
Iinjineli zethu zemagnethi ezingoochwephesha zibonelela ngobukhulu basimahla kunye nenkxaso yokulinganisa i-FEA. Nceda wabelane ngeenkcukacha ezisisiseko eziquka i-ring OD/ID/ubude, ubushushu be-ambient obusebenzayo, i-magnetic flux okanye i-surface gauss efunekayo, uhlobo lwemagnetization, indlela yokufaka kunye nokusetyenziswa kwethagethi. Siza kucebisa amanqanaba okulinganisa imagnethi, izicwangciso zesakhiwo kwaye sinike uqikelelo lweendleko zingadlulanga iiyure ezingama-24.
I-MOQ yobukhulu beeringi ezinkulu eziqhelekileyo yiyunithi e-1 yovavanyo lweesampulu; imveliso yobuninzi I-MOQ iphakathi kweziqwenga ezili-10–50 ngokusekwe kubukhulu. Iiringi ezingezizo ezisemgangathweni ezenziwe ngokwezifiso zifuna iimold ezintsha ngoko ke ubungakanani beodolo yovavanyo buya kulungiswa ngokufanelekileyo. Siyazamkela ii-odolo ezincinci zeprototype zokuphindaphinda imveliso kwaye sinikezela ngenkonzo yokugcina izinto kubathengi abanobuchule bexesha elide.
Ukhuseleko loomatshini yeyona nto iphambili kuyilo lweringi edibeneyo. I-Fullzen isebenzisa ukhuseleko oluneeleya ezininzi: umatshini wokulungisa iithayile ochanekileyo kakhulu onesithuba sokuhlanganisa esingaphezulu kwe-0.1mm esidityaniswe ne-adhesive enamandla aphezulu, imikhono yentsimbi engagqwaliyo yangaphandle okanye i-carbon fiber winding yokubopha i-radial, ii-inner iron liners zokuqinisa ulwakhiwo, kunye ne-bolt okanye i-interference fit mechanical fixing njengokhuseleko lwesibini. Iiringi zethu ezidibeneyo ziphumelele uvavanyo lwe-balance olukhawulezayo nolunamandla ngaphantsi kwe-15,000 RPM kwaye zisebenza ngokuzinzileyo kwiimoto zesantya esiphezulu zorhwebo.
Hlola uluhlu lwethu olupheleleyo lweemagnethi zeringi ye-neodymium ukuze ufumane izisombululo zemagnethi ezifanayo nezixhobo zakho.
Iimagnethi zeRingi yeNeodymium– Uluhlu olupheleleyo olugubungela onke amanqanaba, iintlobo zemagnetization kunye nobukhulu obuqhelekileyo
Iimagnethi zeRing eziMagnetised Radially– Iimagnethi zesangqa se-radial ezineepali zangaphakathi nezangaphandle zeemoto kunye neesensors
Iimagnethi zeRing zeN52 Neodymium– Imveliso yamandla ye-MGOe eyi-52 ephezulu kakhulu, ilungele uyilo oluncinci
Iimagnethi zeRingi ezifakwe kwiCountersunk– Imingxunya eyombiweyo kwangaphambili ukuze kube lula ukuhlanganisa iibholiti kwizakhiwo zoomatshini
Yabelana ngobungakanani bemagnethi enkulu yeringi yakho, iimfuno zemagnethi kunye neenkcukacha zesicelo sezixhobo. Iqela lethu lobuchwephesha leFullzen liza kukuthumelela isisombululo semagnethi enkulu yeringi ye-neodymium kunye nesicatshulwa esisemthethweni kwiiyure ezingama-24.