I-Fullzen Iimagnethi zendandatho ze-N52 neodymiumimele umgangatho ophezulu wokusebenza kweemagnethi ze-neodymium eziveliswa ngobuninzi kurhwebo, kunye nemveliso yamandla aphezulu52 MGOekunye nokuhlala ixesha elide ukususela14.2–14.8 kGsBahambisa malungaUkusebenza okuphezulu kwemagnethi ngama-24%xa kuthelekiswa namanqanaba e-N42, okuvumela ukunciphisa ubungakanani obungaphezulu30%ngelixa kugcinwa amandla afanayo ombane.
NjengeUmzi-mveliso oqinisekisiweyo we-ISO 9001, sixhasa ngokupheleleyoUkwenziwa ngokwezifiso kwe-OEM/ODMZonke iiparameter kuquka ifomula yemagnethi, ukunyamezelana kobukhulu kunye nepateni yemagnethi zinokulungiswa ngokupheleleyo. Sinikezela ngezisombululo zecandelo lemagnethi enye kwiindawo ezifunekayo kakhulu ezifuna ukusebenza okungqongqo kwemagnethi, njengezixhobo ezichanekileyo eziphezulu, ii-micro motors kunye nezixhobo zonyango. Ukusebenza kakuhle kwe-motor yi-3–5% ngelixa sinciphisa ukunyuka kobushushu kunye nengxolo yokusebenza, ifanelekile kwii-servo drives, ii-motors ezintsha zezithuthi zamandla kunye neejenereyitha zamandla omoya.
Apha ngezantsi kukho iiparameter zemagnethi eziphambili kunye nobubanzi bobukhulu beemagnethi zendandatho zeFullzen N52 neodymium. Ubukhulu obukhethekileyo obukhethekileyo buyafumaneka xa buceliwe.
| Ipharamitha | Uluhlu lwexabiso |
|---|---|
| Imveliso yeMax Energy (BH) max | 50 - 53 MGOe (398 - 422 kJ/m³) |
| Ukubuyela kwakhona kweBr | 14.2 - 14.8 kGs (1.42 - 1.48 T) |
| Ukunyanzela i-Hcb | ≥ 10.5 kOe (836 kA/m) |
| Uxinzelelo lwangaphakathi lwe-Hcj | ≥ 11.5 kOe (915 kA/m) |
| Ubushushu obuphezulu bokusebenza | 80℃ (Uthotho oluqhelekileyo lwe-N) |
| Ubushushu beCurie | 310℃ |
| I-Br Temperature Coefficient | -0.12 %/℃ (20-100℃) |
| I-Hcj Temperature Coefficient | -0.6 %/℃ (20-100℃) |
| Uxinano | 7.5 g/cm³ |
| Ukuqina | 550 - 650 Vickers |
| Ukumelana nombane | 140 - 160 μΩ·cm |
Iimagnethi zeringi ye-N52 neodymium zimi njengomgangatho ophakamileyo wokusebenza kwezinto ze-NdFeB eziveliswe ngobuninzi. Azinakutshintshwa kwiindlela zoyilo eziphezulu ezinesithuba esilinganiselweyo sokufakelwa kunye neemfuno zamandla amakhulu emagnethi.
Ukusebenza kwemagnethi okuphezulu kakhulu:Imveliso yamandla aphezulu ifikelela kwi-52 MGOe, i-remanence ifikelela kwi-14.8 kGs. Inamandla angama-48% kune-N35 kwaye inamandla angama-24% kune-N42, iphakathi kwezona magnets zinamandla angunaphakade kwihlabathi liphela.
Ukulungiswa kweMiniaturization:Nciphisa ivolumu yecandelo ngama-30–40% ngemveliso efanayo yemagnethi, oko konga indawo yokufaka kunye nokuxhasa uyilo lwezixhobo ezilula nezincinci.
Ulawulo oluchanekileyo lwentsimi yamagnetic:Imveliso enamandla aphezulu edibene nokusila ngokuchanekileyo yenza kube lula ukusasazwa kwe-magnetic flux ngokuchanekileyo, ihlangabezana nemigangatho engqongqo yezixhobo eziphezulu.
Ezikhethwayo kwizicelo zeprimiyamu:Yamkelwe kakhulu kwizixhobo zonyango, izinzwa zokuchaneka, ii-earphone ezikumgangatho ophezulu, ii-micro motors kunye nezixhobo ze-magnetic levitation ezifuna ukusebenza okuphezulu kwe-magnetic.
Ukwenziwa ngokwezifiso okupheleleyo:I-Fullzen inikezela ngokulungiswa okupheleleyo kwe-OEM/ODM kuquka ifomula yemagnethi, ubukhulu, iingubo zomphezulu kunye neendlela zemagnethi, ixhasa abathengi ukusuka kuvavanyo lweprototype ukuya kwimveliso enkulu.
Ubonelelo ngqo lwefektri:Ikhonkco lemveliso epheleleyo ezimeleyo ukusuka ekucutshungulweni kwezinto eziluhlaza zomhlaba ongaqhelekanga ukuya ekugqityweni kwemagnetization, akukho bameli, ixesha elizinzileyo lokufumana imveliso kunye namaxabiso amakhulu akhuphisanayo.
Ngenxa yokusebenza okuphezulu kwemagnethi kunye noxinano olukhulu lwamandla, iimagnethi zendandatho ze-N52 neodymium zisetyenziswa kakhulu kumashishini akumgangatho ophezulu anesithuba esingqongqo kunye nemida yokusebenza.
Isandi esikumgangatho ophezulu:Ii-earphone ze-Hi-Fi, izithethi zobungcali, abaqhubi be-armature abalinganiselayo, iinkqubo zesandi ezisebenza kakuhle
Izinzwa ezichanekileyo:Izinzwa zeHolo ezichanekileyo kakhulu, izinzwa zendawo, izinzwa zesantya, izinzwa zokuhamba
Iimoto ezincinci:Iimoto ezincinci zokuchaneka, iimoto ze-smartphone ezithe ngqo zokungcangcazela, iimoto ze-servo ezincinci, iimoto ze-optical anti-shake
Izixhobo zonyango:Izinto ze-MRI, iimpompo zonyango ezichanekileyo, iirobhothi zotyando, izixhobo zokuphefumla
Itekhnoloji ye-magnetic levitation:Iibheringi zemagnethi, uthutho lwe-maglev, izitendi zokubonisa i-levitation
Izixhobo ze-elektroniki zabathengi eziphambili:Iimodyuli zokutshaja ezingenazingcingo zeFlagship, izixhobo zokunxiba ezikrelekrele eziphezulu, ii-actuators zekhamera yefowuni
Amanqanaba ahlukeneyo e-NdFeB ayahluka ngokwemveliso yemagnethi, ukumelana nobushushu kunye neendleko. Ukukhetha amanqaku ngokufanelekileyo kulungelelanisa iimfuno zokusebenza kunye nokusebenza kakuhle kwebhajethi.
| Ipharamitha | N35 | N42 | I-N45 | I-N48 | N52 ★ |
|---|---|---|---|---|---|
| (BH)ubuninzi be-MGOe | 33-36 | 40-42 | 43-46 | 46-49 | 50-53 |
| Ii-kGs zokubuyisela umva | 11.7-12.1 | 13.0-13.5 | 13.3-13.7 | 13.5-14.0 | 14.2-14.8 |
| Ubushushu obuphezulu bokusebenza ℃ | 80 | 80 | 80 | 80 | 80 |
| Ixabiso elithelekisekayo | Iphantsi (1.0x) | Phakathi (1.15x) | Phakathi-Phezulu (1.3x) | Phezulu (1.5x) | Eyona iphezulu (2.0x) |
| Inqanaba lokuSebenza | Ukungena | Umgangatho | Phakathi-Phezulu | Phezulu | Okokugqibela |
| Iimeko ezicetyiswayo | Iiprojekthi ezingasebenzi kakuhle nezinomngcipheko weendleko | Izixhobo zoshishino ngokubanzi | Iimfuno zokusebenza eziphakathi nendawo | Iimfuno zomthwalo onzima wemagnethi | Amandla amakhulu emagnethi kunye nendawo encinci |
Qaphela: Ii-coefficients zamaxabiso zezereferensi kuphela, amaxabiso okwenyani ayatshintshatshintsha ngokweemarike zezinto eziluhlaza ezinqabileyo. Njengenqanaba eliphezulu eliveliswa ngobuninzi, i-N52 inika iingenelo ezingenakuthelekiswa nanto kwizakhiwo ezincinci ezifuna amandla aphezulu emagnethi. Ukuba i-N42 okanye i-N48 inokwanelisa iinkcukacha zakho, sicebisa loo manqanaba ukuze kubekho ukusebenza okungcono kweendleko. I-Fullzen ibonelela nge-simulation yasimahla yesekethe yemagnethi ukukunceda ukhethe inqanaba elifanelekileyo.
I-N52 yikhowudi yodidi oluqhelekileyo lweemagnethi ze-neodymium ezixutyiweyo, ezahlulwe zibe ziinxalenye zoonobumba namanani ezimele udidi lwe-coercivity kunye nemveliso yamandla aphezulu ngokwahlukeneyo.
Unobumba u-N:Udidi oluqhelekileyo lothotho, ukunyanzeliswa okungaphakathi kwe-Hcj ≥ 12 kOe, ubushushu obuphezulu bokusebenza buyi-80℃
Inombolo 52:Imele imveliso yamandla aphezulu (i-BH) max ye-52 MGOe (iMega-Gauss-Oersted)
Amanqanaba obushushu ongezelelweyo ukuze kuxhathiswe ubushushu obuphezulu:M (100℃), H (120℃), SH (150℃), UH (180℃), EH (200℃)
Uluhlu lokunyamezelana kokusebenza:Uhlobo ngalunye lunokuphambuka okuncinci; i-N52 igubungela i-50–53 MGOe.
I-Fullzen isebenzisa imigca yemveliso eli-15 ezinikeleyo yeemagnethi ze-N52, enolawulo olupheleleyo lwangaphakathi ukusuka ekufakweni kwezinto eziluhlaza, ukucocwa kwe-vacuum ukuya ekusetyenzisweni okuchanekileyo okugqityiweyo. Imveliso yethu yenyanga ifikelela kwiitoni ezingama-20 ukuxhasa ii-odolo ezinkulu nezenziwe ngokwezifiso.
Umthamo wemveliso:Iifeni zokutshiza nge-vacuum ezili-12, imveliso yenyanga nganye yeetoni ezingama-20 zemagnethi ze-N52, ngaphezulu kobukhulu obuqhelekileyo obungama-50 bukhona esitokhweni
Umatshini wokulungisa ngokuchanekileyo kakhulu:Iigrinder zangaphakathi nezangaphandle zinikezela ukunyamezelana ukuya kuthi ga kwi-±0.02mm, ukuqina koxinzelelo ≤0.03mm
Iinketho zokufaka imagnethi:I-Axial, i-radially magnetized, i-multi-pole (ii-2-120 poles), i-skewd pole kunye ne-Halbach array magnetization
Ukugqitywa komphezulu:Iintlobo zokugquma ezingaphezulu kwe-10 kuquka iNiCuNi, iZinc, iEpoxy, iPhosphating, iParylene, iGolide, iSilivere kunye neElectrophoresis
Ulawulo oluqinileyo lomgangatho:Ukuhlolwa okupheleleyo kwe-100% kokuhamba kwemagnethi, ubungakanani kunye nembonakalo; ukuphambuka kokusebenza kwemagnethi phakathi kweebhetshi ≤ ±2%
Ukucubungula okwesibini okwenziwe ngokwezifiso:Iindandatho zenyathelo, iindandatho ezinciphileyo, iimilo ze-D, iislots, imingxuma engaphantsi komhlaba kunye neeprofayili ezikhethekileyo ziyafumaneka
I-Fullzen inikezela ngenkonzo yokuvavanya iisampulu zeemagnethi zeringi ye-N52 neodymium. Ubungakanani obukhoyo buthunyelwa ngokukhawuleza, kwaye iiprototypes ezenziwe ngokwezifiso zinokwenziwa ukuqinisekisa ukusebenza kunye nokuhlanganiswa ngaphambi kokuveliswa ngobuninzi.
· Iisampulu eziqhelekileyo:Ubungakanani obungaphezulu kwama-50 obulungele ukwenziwa kwindawo yokugcina impahla, ukuhanjiswa kungekadluli iintsuku ezi-1–3, kukho iindleko ezincinci zesampulu ezisebenza
· Iiprototypes ezenziwe ngokwezifiso:Yenziwe ngokwemizobo yakho yobugcisa, ixesha lokuqalisa liziintsuku ezisi-7 ukuya kwezili-15, iindleko zezixhobo zisekelwe kubunzima
· Isampuli ye-MOQ:Iipcs ezili-10–50 zezinto ezisetyenzisiweyo, iipcs ezi-5–20 zeeprototypes ezenziwe ngokwezifiso (ziyahluka ngobukhulu)
· Amaxwebhu ovavanyo aqukiwe:Isatifikethi sezinto eziphathekayo, ingxelo yokuhlolwa kobukhulu, ingxelo yovavanyo lokusebenza kwemagnethi
· Isaphulelo semali yesampulu:Zonke iindleko zeprototype ziyabuyiselwa xa iodolo enkulu ifikelela kwi-$700 elingana nayo
Ubungakanani besitokhwe esiqhelekileyo abunakuhlala buhambelana neemfuno zeprojekthi ezizodwa. I-Fullzen ibonelela ngemilinganiselo yokugubungela eguquguqukayo ukusuka ekuqaleni ukuya ekupheleni, iimilo, iipeyinti kunye neepateni zemagnetization.
· Ubukhulu obulungiselelwe wena:OD 2mm–200mm, ubukhulu bodonga ≥0.5mm, ukuphakama 0.5mm–100mm
· Iiprofayili zeringi ezikhethekileyo:Iindandatho zenyathelo, iindandatho ezinciphileyo, iindandatho ezisikiweyo ngo-D, iindandatho ezinemingxuma, iindandatho ezinemingxuma yokuzifaka
· Iingubo ezenziwe ngokwezifiso:I-epoxy yodidi lolwandle kwiindawo ezifumileyo, i-plating yegolide yezonyango kwizicelo ezihambelanayo ne-biocompatible
· Ukwenziwa kwemagnethi ngokwezifiso:Ii-arcs ezikhethekileyo zeepali, ii-angles zepali ezingalinganiyo, i-sine-wave magnetization eyenzelwe isekethe yakho yemagnethi
· Inkonzo yokuhlanganisa imagnethi:Ihlanganiswe kwangaphambili neenkampani zesinyithi okanye zeplastiki ukunciphisa umthwalo wakho wokuhlanganisa
· Uphuculo lobushushu obuphezulu:Tshintshela kwi-N52M (100℃) okanye kwi-N52H (120℃) ukuba i-N52 eqhelekileyo ayikwazi ukumelana nobushushu obusebenzayo
Umgangatho wemagnethi ozinzileyo ubeka isiseko sokusebenza okuthembekileyo kwemoto, kwaye iFullzen igcina inkqubo yolawulo lomgangatho esebenza ngokupheleleyo:
Isatifikethi esiphindwe kabini seenkqubo zolawulo lomgangatho weemoto ze-ISO 9001 kunye ne-IATF 16949
Ukuhlolwa kwezinto eziluhlaza okungenayo nge-100% ukuze kufunyanwe imida yokwakheka komhlaba onqabileyo kunye nokungcola
Ulawulo lwenkqubo yezibalo ze-SPC ngexesha lokusila ukuze kuthintelwe ukuguquguquka kokusebenza kwemagnethi ngaphakathi kwe-3%
Uvavanyo olupheleleyo lwe-dimensional kunye ne-magnetic flux kuzo zonke iimveliso ezigqityiweyo
Izatifikethi zezinto kunye neengxelo zokuhlolwa ezibonelelwa ngebhetshi nganye
Ukuthobela iRoHS kunye neREACH, iingxelo zemigodi ezingqubanayo ziyafumaneka xa ziceliwe
Amaxwebhu e-PPAP e-Tier 3 afikeleleka kubathengi abakwizinga leemoto
Siyilungisile imibuzo eqhelekileyo malunga nokukhetha i-N52 ring magnet kunye nesicelo sayo ukukhawulezisa uvavanyo lweprojekthi yakho. Nxibelelana neenjineli zethu zentengiso ukuze ufumane inkxaso yobugcisa engaphezulu.
Ngobukhulu obufanayo, i-N52 ine-24% ephezulu (BH)max (52 MGOe vs 42 MGOe) kunye ne-~10% ephezulu yokubuyela umva. Ukuphuculwa kwamandla okutsala okwenyani kususela kwi-15–25% kuxhomekeke kwisekethe yemagnethi kunye nomsantsa womoya.
Khetha i-N52 ukuba: indawo encinci yoyilo ifuna amandla aphezulu emagnethi; kufuneka i-miniaturization elula; kufuneka amandla aphezulu e-magnetic field kwizixhobo ezichanekileyo; iimagnethi ezikumgangatho ophantsi ziyasilela kuvavanyo lokusebenza. Ukuba i-N42/N48 iyahlangabezana neemfuno zakho, sicebisa loo manqanaba ukuze ufumane ukusebenza ngcono kweendleko. I-Fullzen inikezela ngokulinganisa kwe-magnetic simahla ukuze kuphuculwe ukhetho lwakho lwenqanaba.
I-80℃ liqondo lobushushu elisebenza rhoqo elilinganiselweyo kwi-N52 eqhelekileyo. Ukulahleka okuncinci kwemagnethi (ngaphantsi kwe-5%) kwenzeka kolu bushushu kwaye kuyabuya ngokupheleleyo emva kokuba kupholile. Ukuvezwa kwexesha elifutshane kwi-90–100℃ kunokubangela i-demagnetization encinci engenakuguqulwa (≤2%) ngaphandle kokusilela ngokupheleleyo kwemveliso. Ukusebenza ixesha elide ngaphezu kwe-80℃ kukhokelela ekuboleni kancinci kancinci kokujikeleza komoya kwaye kunciphisa ubomi benkonzo. Kwiindawo ezinobushushu obuphezulu, khetha amanqanaba angamelani nobushushu e-N52M (100℃), N52H (120℃) okanye N52SH (150℃) kunye nokusebenza okufanayo kwemagnethi.
Iindlela ezininzi zemagnetization ziyaxhaswa kwiimagnethi zeringi ze-N52:
Zonke iipali zokubala kunye nemiyalelo yokwenza umazibuthe zingenziwa ngokwezifiso ngokwendlela oyila ngayo isekethe yakho yemagnethi. IFullzen ikwaphuhlisa izixhobo ezizinikeleyo zokwenza umazibuthe ngokweemfuno ezizodwa.
Umgaqo-nkqubo we-MOQ oguquguqukayo we-Fullzen: Isiqwenga esinye seesampuli zesitokhwe ezilungele ukuvavanywa kweprototype. Imizobo eyenziwe ngokwezifiso ngokubanzi ifuna ii-pcs ezili-100–500 zeodolo yokuqala; abathengi bexesha elide abasebenzisanayo bafanelekile kwi-MOQ encitshisiweyo ukuya kwi-pcs ezingama-50. Sixhasa ukuveliswa kwesilingo sebhetshi encinci yophuhliso lwemveliso entsha ukuze kuthintelwe umngcipheko ogqithisileyo wempahla. Ixabiso leyunithi liyehla kancinci njengoko ivolumu yeodolo inyuka.
Phantsi kweemeko ezifanelekileyo zokusebenza (ngaphantsi kobushushu obulinganisiweyo, akukho magnetic field enamandla ebuyela umva, i-full anti-corrosion coating), iimagnethi ezisisigxina ze-NdFeB ezisinki zibola kancinci kakhulu, zilahlekelwa ngaphantsi kwe-1% flux ngonyaka, kwaye ubomi benkonzo bungaphezulu kweminyaka eli-10-20.
Ukususwa kwemagnethi kuyakhawuleza phantsi kwezi meko: ukusebenza okuqhubekayo ngaphezu kobushushu obuphezulu; ukuvezwa kwiindawo ezinamandla zemagnethi ezichaseneyo; ukugqwala komphezulu okonakalisa isakhiwo semagnethi yangaphakathi; impembelelo enzima okanye ukungcangcazela (i-NdFeB iyaphuka, imifantu iyawuchitha umbane). Sicebisa ukuba kugcinwe umda wokusebenza kwemagnethi we-10–15% kuyilo kunye nokusebenzisa iingubo ezifanelekileyo zokukhusela ukuze kuhlale ixesha elide.
Imida yokwenziwa kobukhulu bodonga ixhomekeke kububanzi bangaphandle bemagnethi ukuze kubekho isivuno esizinzileyo. Umlinganiselo ofanelekileyo wodonga ukuya kububanzi ungaphezulu kwe-1:10 ukuze kube lula ukuvelisa.
Iiringi ezibhityileyo zinobunzima obukhulu bemveliso, amazinga aphantsi esivuno kunye neendleko eziphezulu zeeyunithi. Nxibelelana neqela lethu lobunjineli kwangethuba ukuze uvavanye ukwenziwa kunye nohlahlo-lwabiwo mali loyilo lodonga olubhityileyo kakhulu.
Jonga ipotifoliyo yemagnethi yendandatho ye-neodymium epheleleyo kaFullzen ukuze ufumane isisombululo semagnethi esifanelekileyo kwiprojekthi yakho.
Iimagnethi zeRingi yeNeodymium— Isikhokelo esipheleleyo sesigaba esigubungela onke amanqanaba, ubukhulu kunye neentlobo zemagnetization
Iimagnethi zeRing zeN42 Neodymium— Ixabiso eliphantsi lomgangatho wokusebenza ophakathi nophezulu lilungele ukusetyenziswa kwimizi-mveliso ngokubanzi
Iimagnethi ezinkulu zeNeodymium Ring— Iiringi ezinkulu ezenziwe ngokwezifiso ze-OD ukuya kuthi ga kwi-200mm zamandla omoya kunye nezixhobo ze-MRI
Iimagnethi zeRing eziMagnetised Radially— Uyilo lwepali lwangaphakathi-lwangaphandle lweemoto ezincinci kunye neesensa
Iimagnethi zeRingi ezifakwe kwiCountersunk— Imingxunya yokufakelwa esele igrunjiwe ukuze kube lula ukuhlanganisa izikrufu kwizakhiwo zoomatshini
Yabelana ngobukhulu bemagnethi yeringi yakho ye-N52, iimfuno zemagnethi kunye neenkcukacha zokugqibela zesicelo, kwaye iqela lobunjineli lobuchwephesha leFullzen liza kubonelela ngezisombululo zobugcisa ezenzelwe wena kunye neekowuteshini zingadlulanga iiyure ezingama-24.